Roasting

The roasting process mostly applied to sulfidic sources is carried out in appliances of different types with different design features. Without describing their features and constructional details, it may simply be mentioned here that some of the widely acclaimed roasting units are traveling grate furnaces, multiple hearth furnace, rotary kilns, and fluid-ized-bed roasters. 

Calcination and roasting are two thermal operations that entail heating minerals to high temperatures (above 650°C) so as to alter their composition and render them friable. 

Calcinating a mineral removes its volatile components, such as water or carbon dioxide and leaves an usually crumbly solid residue. Calcinated secondary minerals such as limestone are the basic components of building cements, and in extractive metallurgy operations they facilitate the smelting of metals. Calcinating limestone (composed of calcium carbonate), for example, drives away carbon dioxide, leaving a solid, friable residue of quicklime (composed of calcium oxide)  

The major uses of quicklime are as a component of ordinary glass, as a flux in metal smelting operations and (mostly), for making building cement and mortar (see Textbox 34). 

Likewise, the calcination of gypsum drives away water. Calcinating gypsum (composed of hydrated calcium sulfate) causes that part of the water combined with the calcium sulfate to evaporate, leaving a solid, friable residue usually known as plaster of Paris (composed of calcium sulfate hemihydrate) plaster of Paris is used as a cement and mortar as well as an efficient casting material (see Textbox 35). 

Roasting pyrite, an iron ore composed of iron sulfide, results in the oxidation and decomposition of this compound to volatile sulfur dioxide and the formation of iron oxide, which can be smelted with relative ease into iron  

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CoAsS, are also used as sources. The ore is roasted and Co is precipitated as the hydroxide and then reduced to Co with carbon (hep below 417 - C, cep to m.p.). The metal is silvery white and readily polished. It dissolves in dilute acids and is slowly oxidized in air. Adsorbs hydrogen strongly. The main use of cobalt is in alloys. Cobalt compounds are used in paints and varnishes, catalysts. Cobalt is an essential element in the diet. World production 1976 32 000 tonnes metal. 

C, b.p. 907"C, d 713. Transition element occurring as zinc blende, sphalerite (Zn,Fe)S calamine or smithsonite (ZnCO j), willemite (Zo2Si04), franklinite (ZnFe204). Extracted by roasting to ZnO and reduction with carbon. The metal is bluish-white (deformed hep) fairly hard and brittle. Burns... 

The model allows to perform thermal calculation of a multi-layer annular structure of a kiln body with a granular mixture-clinker, roasted inside it (Fig 1). 

Before this treatment, the cassiterite content of the ore is increased by removing impurities such as clay, by washing and by roasting which drives off oxides of arsenic and sulphur. The crude tin obtained is often contaminated with iron and other metals. It is, therefore, remelted on an inclined hearth the easily fusible tin melts away, leaving behind the less fusible impurities. The molten tin is finally stirred to bring it into intimate contact with air. Any remaining metal impurities are thereby oxidised to form a scum tin dross ) on the surface and this can be skimmed off Very pure tin can be obtained by zone refining. 

The principal ore of lead is galena, PbS. Although there are some galena deposits in Great Britain, much of this country s requirements must be imported. In the extraction of lead, the sulphide ore is first roasted together with quartz in a current of air ... 

The last equation explains the funetion of the limestone. An older process, in which the ore was partially roasted, the air shut off and the temperature raised so that excess sulphide reacted with the oxide produced to give lead, is now obsolete. 

The method of extraction is similar for each element involving first the roasting of the sulphide ore when the oxide is produced, for example... 

Selenium and tellurium occur naturally in sulphide ores, usually as an impurity in the sulphide of a heavy metal. They are recovered from the flue dust produced when the heavy metal sulphide is roasted. 

The common ores of zinc are zinc blende, ZnS, and calamine, ZnC03. The metal is extracted (a) by roasting blende with air or by heating... 

It occurs chiefly as cinnabar, the red sulphide HgS, from which it is readily extracted either by roasting (to give the metal and sulphur dioxide) or by heating with calcium oxide the metal distils off and can be purified by vacuum distillation. 

The principal ores of zinc are sphalerite (sulfide), smithsonite (carbonate), calamine (silicate), and franklinite (zine, manganese, iron oxide). One method of zinc extraction involves roasting its ores to form the oxide and reducing the oxide with coal or carbon, with subsequent distillation of the metal. 

Lead is obtained chiefly from galena (PbS) by a roasting process. Anglesite, cerussite, and minim are other common lead minerals. 

Selenium is found in a few rare minerals such as crooksite and clausthalite. In years past it has been obtained from flue dusts remaining from processing copper sulfide ores, but the anode metal from electrolytic copper refineries now provide the source of most of the world s selenium. Selenium is recovered by roasting the muds with soda or sulfuric acid, or by smelting them with soda and niter. 

Thallium occurs in crooksite, lorandite, and hutchinsonite. It is also present in pyrites and is recovered from the roasting of this ore in connection with the production of sulfuric acid. It is also obtained from the smelting of lead and zinc ores. Extraction is somewhat complex and depends on the source of the thallium. Manganese nodules, found on the ocean floor, contain thallium. 

BENZALDEHYDE The precursor for speed. It makes up nearly 100% of bitter almond oil. Not a very popular oil with the DEA. Some hints Benzaldehyde is indispensable for the flavoring industry. It is the flavor in almond extract and synthetic benzaldehyde is used in all cherry flavorings. Also, there is currently a little loophole in the system when it comes to a product called Roasted Cassia Oil . Apparently, some manufacturers take cassia oil and run it through some sort of industrial process to change it into benzaldehyde. No one wanted to tell Strike the particulars of how this was done. But one company chemist gave me some hints (You can get really chatty with some of these guys). 

Sulfur Dioxide Processing, Repriuts of 1972—1974 Chem. Eng. Prog, articles, AIChE, New York (1975). Contaius thirteen papers on flue gas desulfurization, two on SO2 control iu pulp and paper, one on sulfuric acid tail gas, one on SO2 from ore roasting, and two on NO from nitric acid. 

Historically, soda ash was produced by extracting the ashes of certain plants, such as Spanish barilla, and evaporating the resultant Hquor. The first large scale, commercial synthetic plant employed the LeBlanc (Nicolas LeBlanc (1742—1806)) process (5). In this process, salt (NaCl) reacts with sulfuric acid to produce sodium sulfate and hydrochloric acid. The sodium sulfate is then roasted with limestone and coal and the resulting sodium carbonate—calcium sulfide mixture (black ash) is leached with water to extract the sodium carbonate. The LeBlanc process was last used in 1916—1917 it was expensive and caused significant pollution. 

Caffeine. About 3% by weight of the roasted coffee bean is caffeine (16). The second U.S. Department of Agriculture world coffee crop estimate for 1988—1989 was 4.24 x 10 kg (93.3 million 100-lb bags) (102). World coffee consumption was predicted to rise in the foreseeable future at the rate of 1—2% per year and thus the total amount of caffeine and related alkaloids ingested from this source can also be expected to increase. Caffeine and related bases (eg, theophylline) are also found in various teas but, because most of the major producers (India, China, etc) export relatively Htfle of thek crops and keep most for domestic consumption, accurate figures on year-to-year production are more difficult to obtain. Nevertheless, these crops are of significant economic import (103). 

Total 1991 world production of sulfur in all forms was 55.6 x 10 t. The largest proportion of this production (41.7%) was obtained by removal of sulfur compounds from petroleum and natural gas (see Sulfurremoval and recovery). Deep mining of elemental sulfur deposits by the Frasch hot water process accounted for 16.9% of world production mining of elemental deposits by other methods accounted for 5.0%. Sulfur was also produced by roasting iron pyrites (17.6%) and as a by-product of the smelting of nonferrous ores (14.0%). The remaining 4.8% was produced from unspecified sources. 

A more complex flavor development occurs in the production of chocolate. The chocolate beans are first fermented to develop fewer complex flavor precursors upon roasting, these give the chocolate aroma. The beans from unfermented cocoa do not develop the chocolate notes (84—88) (see Chocolate and cocoa). The flavor development process with vanilla beans also allows for the formation of flavor precursors. The green vanilla beans, which have Htfle aroma or flavor, are scalded, removed, and allowed to perspire, which lowers the moisture content and retards the enzymatic activity. This process results in the formation of the vanilla aroma and flavor, and the dark-colored beans that after drying are the product of commerce. 

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