Resins emulsification

Hydrocarbon resins, rosin, rosin ester, coumarone indene resins, and terpene resins can be directly added to solvent-borne adhesives. For latex adhesives, resin emulsification must be produced before addition. 

The surfactant selection determines the emulsion properties, such as stability, particle size, viscosity, and internal phase content. A correct balance between the hydrophobic and hydrophilic character of the emulsifier is necessary for minimizing the surfactant concentration at the resin-water interface. The surfactants used in resin emulsification can be ionic (in most cases anionic), nonionic, polymeric, or a combination of these. 

Uniqema Synperonic Surfactants, Resin Emulsification for Waterborne Coating and Adhesives, Uniqema, Wilmington, DE, 1999. 

Uses Emulsifier, dispersant for paints/coatings, inks, universal colorant systems dispersant for color pastes, color cones., TiOj, extender pigments and stabilizer in latex paints emulsifier, emulsion stabilizer for resin emulsification... 

Uses Emulsifier for resin emulsification Maxemul RE3969 [Croda Inc Croda Chem. Europe Ltd]... 

Inversion ofMon cjueous Polymers. Many polymers such as polyurethanes, polyesters, polypropylene, epoxy resins (qv), and siHcones that cannot be made via emulsion polymerization are converted into latices. Such polymers are dissolved in solvent and inverted via emulsification, foUowed by solvent stripping (80). SoHd polymers are milled with long-chain fatty acids and diluted in weak alkaH solutions until dispersion occurs (81). Such latices usually have lower polymer concentrations after the solvent has been removed. For commercial uses the latex soHds are increased by techniques such as creaming. 

Dimethylethanolamine, diethylethanolaniine, and thek derivatives are used in pesticides, corrosion inhibitors, dmgs and pharmaceuticals, emulsification, paints and coatings, metal fabrication and finishing, petroleum and petroleum products, and plastics and resins (226). 

The excellent chemical resistance and physical properties of PVA resins have resulted in broad industrial use. The polymer is an excellent adhesive and possesses solvent-, oil-, and grease-resistant properties matched by few other polymers. Poly(vinyl alcohol) films exhibit high tensile strength, abrasion resistance, and oxygen barrier properties which, under dry conditions, are superior to those of any other known polymer. The polymer s low surface tension provides for excellent emulsification and protective coUoid properties. 

Orange shades are realized with lipophilic natural colorants like paprika oleo-resin, P-carotene, and canthaxanthin after previous emulsification to yield water-dispersible forms. Yellow shades can be achieved using turmeric as a water-soluble solution, but the solution is light sensitive. To maintain constant color, 3 to 6 ppm of P-carotene may be added. Stable brown coloration is obtained from caramel a concentrated syrup is easily incorporated, well flavored and stable in creams. ... 

Pemulen resins provide efficient and stable emulsification of d-limonene solvent in waterless hand cleaners and hard surface cleaners... 

Gooch, J.W., Emulsification and Polymerization of Alkyd Resins, Kluwer Academic/Plenum Publising, New York, 2002. 

The exercise of preparing emulsions using oils-mixed additives is well described in Emulsification and Polymerization of Alkyd Resins (Gooch 1980, 2002), although without the addition of acidic or cationic agents for the purpose of inhibiting or destroying bacteria. 

The emulsification method is primarily used for waterborne epoxy adhesive systems and is the focus of this section. The epoxy resin is made water-dispersible by partitioning the epoxy resin within a micelle, effectively separating the resin from the water. This emulsification can be achieved by a suitable surfactant. 

In addition to the surfactant and epoxy resin, the parameters of the emulsification process will significantly influence the properties of the final emulsion. To obtain the smallest achievable droplet size with a narrow droplet size distribution, it is essential to optimize process parameters such as temperature of emulsification and mix ratio of surfactants when more than one surfactant is used. 

The emulsification process is simple but must be carefully controlled. Epoxy resin is loaded into a high-speed disperser, and the surfactant is added. A defoamer is generally added to prevent excessive aeration, and high-shear mixing is employed. Water is then slowly added to the mixture. The system at this stage has the epoxy resin as the continuous phase and the water as the dispersed phase. As the water addition continues, the ratio of the dispersed phase to the continuous phase increases until a phase inversion occurs. The inversion occurs at about 65 percent volume ratio of dispersed to continuous phase and is accompanied by a rapid reduction in viscosity. Water addition is then continued until the desired solids concentration is achieved. Additional additives and modifiers can be incorporated into the formulation at this stage. 

Both processes are applicable to waterborne epoxy adhesives and coatings, although the emulsification process is generally used with adhesives. Preparation of epoxy resin emulsions is covered in Chap. 4. 

Prior to this discovery, in 1954 Silberberg and Kuhn (62) were first to study the polymer-in-polymer emulsion containing ethylcellulose and polystyrene in a nonaqueous solvent, benzene. The mechanisms of polymer emulsification, demixing, and phase reversal were studied. Wetzel and Hocks discovery would then equate the pressure-sensitive adhesive to a polymer-polymer emulsion instead of a polymer-polymer suspension. Since the interface is liquid-liquid, the adhesion then becomes one type of R-R adhesion (35, 36). According to our previous discussion, diffusion is not operative unless both resin and rubber have an identical solubility parameter. The major interfacial interaction is physical adsorption, which, in turn, determines adhesion. Our previous work on the wettability of elastomers (37, 38) can help predict adhesion results. Detailed studies on the function of tackifiers have been made by Wetzel and Alexander (69), and by Hock (20, 21), and therefore the subject requires no further elaboration. 

Surface-active agents. Surface-active agents such as emulsifiers and surfactants play a very significant role in the stability of emulsions. They greatly extend the time of coalescence, and thus they stabilize the emulsions. Mechanisms by which the surface-active agents stabilize the emulsion are discussed in detail by Becher (19) and Coskuner 14). They form mechanically strong films at the oil-water interface that act as barriers to coalescence. The emulsion droplets are sterically stabilized by the asphaltene and resin fractions of the crude oil, and these can reduce interfacial tension in some systems even at very low concentrations (i7, 20). In situ emulsifiers are formed from the asphaltic and resinous materials found in crude oils combined with ions in the brine and insoluble dispersed fines that exist in the oil-brine system. Certain oil-soluble organic acids such as naphthenic, fatty, and aromatic acids contribute to emulsification 21). 

Several industrial systems involve emulsions, of which the following are worthy of mention. Food emulsions include mayonnaise, salad creams, deserts, and beverages, while personal care and cosmetics emulsions include hand creams, lotions, hair sprays, and sunscreens. Agrochemical emulsions include self-emulsifiable oils that produce emulsions on dilution with water, emulsion concentrates with water as the continuous phase, and crop oil sprays. Pharmaceutical emulsions include anaesthetics (O/W emulsions), hpid emulsions, and double and multiple emulsions, while paints may involve emulsions of alkyd resins and latex. Some dry-cleaning formulations may contain water droplets emulsified in the dry cleaning oil that is necessary to remove soils and clays, while bitumen emulsions are prepared stable in their containers but coalesce to form a uniform fihn of bitumen when apphed with road chippings. In the oil industry, many crude oils (e.g.. North sea oil) contain water droplets that must be removed by coalescence followed by separation. In oil slick dispersion, the oil spilled from tankers must be emulsified and then separated, while the emulsification of waste oils is an important process for pollution control. 

This method has been used to prepare nanoemulsions of such polymers as cellulose esters and epoxy resins, similar to latexes produced by emulsion polymerization. The nanoemulsions are prepared by direct emulsification of solutions of the polymers in organic solvents, followed by removal of the organic solvent by steam distillation under reduced pressure. The nanoemulsions produced in this fashion had stabilities > 1 year. 

In the new process, other separation zones are added after the normal first separation zone. The heavy phase from the first zone is sent to a suipper and the vaporized solvent, steam, and fine mist particles are withdrawn from the top and are conveyed to the second separation zone. In the second separation zone, the stream consisting of solvent, steam, and mist particles flow through a circuitous path where it is contacted couniercurrently with a sU eam of light oil which scrubs the asphaltene and resin mist from the solvent. A portion of the light phase oil containing asphaltenes and resins is recycled to the second separation zone or it can be recycled to the first separation zone. The solvent and steam mixture leaving the second zone is conveyed to a solvent condenser and water separation zone. No emulsification problems are exp>erienced because the mist particles have been removed in the first separation zone. 

Emulsification Emulsification is considered the second most important weathering process after a marine spill by which water is dispersed into oil in the form of small droplets. The mechanism of water-in-oil emulsion formation is not yet fully understood, but it probably starts with sea energy forcing the entry of small water droplets, about 10 to 25 /rm in size, into the oil. Emulsions of many types contain about 70% water. In general, water-in-oil emulsion can be categorized into four types (1) unstable oil simply does not hold water (2) entrained water droplets are simply held in the oil by viscosity to form an unstable emulsion, and it breaks down into water and oil within minutes or a few hours at most (3) semistable or meso-stable the small droplets of water are stabilized to a certain extent by a combination of the viscosity of the oil and interfacial action of asphaltenes and resins. For this to happen, the asphaltenes or resin content of the oU must be at least 3% by weight. The viscosity of meso-stable emulsions is 20 to 80 times... 

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