Reactive cleaning

Sika introduced a primerless direct glazing system to the car industry in 1986, although the glass surfaces need to be treated with a reactive cleaning agent or activator that prevents the ingress of moisture into the bond-line. 

Physical adsorption isotherms involve measuring the volume of an inert gas adsorbed on a material s surface as a function of pressure at a constant temperature (an isotherm). Using nitrogen as the inert gas, at a temperature close to its boiling point (near 77K), such isotherms are used to determine the amount of the inert gas needed to form a physisorbed monolayer on a chemically unreactive surface, through use of the Brunauer, Emmett, and Teller equation (BET). If the area occupied by each physisorbed N2 molecule is known (16.2A ), the surface area can then be determined. For reactive clean metals, the area can be determined using chemisorption of H2 at room temperature. Most clean metals adsorb one H atom per surface metal atom at room temperature (except Pd, which forms a bulk hydride), so if the volume of H2 required for chemisorption is measured, the surface area of the metal can be determined if the atomic spacings for the metal is known. The main use of physical adsorption surface area measurement is to determine the surface areas of finely divided solids, such as oxide catalyst supports or carbon black. The main use of chemisorption surface area measurement is to determine the particle sizes of metal powders and supported metals in catalysts. 

Reactive cleaning uses liquids, gases, vapors, or plasmas to react with the contaminant to form a volatile or soluble reaction product. If non-volatile products result from the reaction (e.g. silicone oil with oxygen to form silica) then a residue is left on the surface. 

Reactive cleaning liquids are often oxidizing solutions. Many acid-based systems can be used as oxidants. One system commonly used in tbe semiconductor industry is the piranha solution. The piranha solution is hot (50°C) concentrated (98%) sulfuric acid plus ammonium persulfate. The addition of the soUd ammonium persulfate to the hot sulfuric acid produces peroxydisulfuric acid, which reacts with water to form H2SO5 (Caro s acid), which further decomposes to form free atomic oxygen. The ammonium persulfate should he added just prior to the immersion of the substrate in the solution. The effectiveness of this oxidation technique can be shown by first placing a piece of paper in the hot sulfuric acid, where it is carbonized, then adding the ammonium persulfate and watching the carhon disappear. 

To an experienced operator trained in the handling of industrial chemicals, the dimers present Httle cause for concern in handling or storage. The finished polymer coating presents even less of a health problem contact with the reactive monomer is unlikely. In the ancillary operations, such as cleaning or adhesion promotion, the operator must observe suitable precautions. Before using the process chemicals, operators must read and understand the current Material Safety Data Sheets, which are available from the manufacturers. 

The benefits of alcohol fuels include increased energy diversification in the transportation sector, accompanied by some energy security and balance of payments benefits, and potential air quaUty improvements as a result of the reduced emissions of photochemically reactive products (see Air POLLUTION). The Clean Air Act of 1990 and emission standards set out by the State of California may serve to encourage the substantial use of alcohol fuels, unless gasoline and diesel technologies can be developed that offer comparable advantages. 

Fluorine, the most reactive element known, is a dangerous material but may be handled safely using proper precautions. In any situation where an operator may come into contact with low pressure fluorine, safety glasses, a neoprene coat, boots, and clean neoprene gloves should be worn to afford overall body protection. This protection is effective against both fluorine and the hydrofluoric acid which may form from reaction of moisture in the air. 

The reactions of trialkylboranes with bromine and iodine are gready accelerated by bases. The use of sodium methoxide in methanol gives good yields of the corresponding alkyl bromides or iodides. AH three primary alkyl groups are utilized in the bromination reaction and only two in the iodination reaction. Secondary groups are less reactive and the yields are lower. Both Br and I reactions proceed with predominant inversion of configuration thus, for example, tri( X(9-2-norbomyl)borane yields >75% endo product (237,238). In contrast, the dark reaction of bromine with tri( X(9-2-norbomyl)borane yields cleanly X(9-2-norbomyl bromide (239). Consequentiy, the dark bromination complements the base-induced bromination. 

Ozone can be analyzed by titrimetry, direct and colorimetric spectrometry, amperometry, oxidation—reduction potential (ORP), chemiluminescence, calorimetry, thermal conductivity, and isothermal pressure change on decomposition. The last three methods ate not frequently employed. Proper measurement of ozone in water requites an awareness of its reactivity, instabiUty, volatility, and the potential effect of interfering substances. To eliminate interferences, ozone sometimes is sparged out of solution by using an inert gas for analysis in the gas phase or on reabsorption in a clean solution. Historically, the most common analytical procedure has been the iodometric method in which gaseous ozone is absorbed by aqueous KI. 

The polymer is exposed to an extensive heat history in this process. Early work on transesterification technology was troubled by thermal—oxidative limitations of the polymer, especially in the presence of the catalyst. More recent work on catalyst systems, more reactive carbonates, and modified processes have improved the process to the point where color and decomposition can be suppressed. One of the key requirements for the transesterification process is the use of clean starting materials. Methods for purification of both BPA and diphenyl carbonate have been developed. 

The passing of the Clean Air Act in the United Kingdom in 1956 resulted in a revival of interest in low temperature carbonization to produce a very reactive coke suitable for open fires. In the CoaUte process, the coal is heated at 600—650°C for 4 h in small retorts each hoi ding 6—7 metric tons (5). The Rexco process employed large internally heated retorts in which charges of 34 metric tons were heated to 700—750°C for 6 h, but is no longer in operation in the United Kingdom (6). 

The advantages claimed for organotin polymer-based antifouling paints include constant toxicant deHvery vs time, erosion rate and toxicant deHvery are controUable, no depleted paint residue to remove and dispose, 100% utilization of toxicant, polishing at high erosion rates, surface is self-cleaning, and function is continuously reactivated. 

Many chlorinated hydrocarbons react readily with aluminum in the so-caHed bleeding reaction. A red aluminum chloride—chlorinated hydrocarbon complex is formed. Storage of uninhibited chlorinated solvents in aluminum vessels results in corrosion in a short period of time. Proprietary organic inhibitors permit commercial use of reactive solvents such as 1,1,1-trichloroethane and trichloroethylene for cleaning of aluminum. 

A weigh tank containing chlorosulfonic acid needed to be cleaned to remove salt deposits. The salt deposits precipitated from the material and occasionally plugged the downstream control valve. Since the material was water reactive, heptane was chosen to clean the vessel. Chemists had not anticipated the material would be reactive with heptane. While cleaning the vessel the pressure... 

Clean and chemically dry vessel prior to charging water reactive material... 

Commercial spectrometers are usually bakeable, can reach ultrahigh-vacuum pressures of better than 10" Torr, and have fast-entry load-lock systems for inserting samples. The reason for the ultrahigh-vacuum design, which increases cost considerably, is that reactive surfaces, e.g., clean metals, contaminate rapidly in poor vacuum (1 atomic layer in 1 s at 10 Torr). If the purpose of the spectrometer is to always look at as-inserted samples, which are already contaminated, or to examine rather unreactive surfaces (e.g., polymers) vacuum conditions can be relaxed considerably. 

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