Polymer resin polyvinyl chloride

The results obtained by addition of plasticizer vary with different polymers. In polyvinyl chloride, for example, plasticizer concentrations of 30 50% convert the hard, rigid resin to rubber-like products having remarkably high elastic recovery, while similar plasticizer concentrations in cellulose acetate produce tough but essentially rigid products. 

The most common advanced composites are made of thermosetting resins, such as epoxy polymers (the most popular singlematrix material), polyesters, vinyl esters, polyurethanes, polyimids, cianamids, bismaleimides, silicones, and melamine. Some of the most widely used thermoplastic polymers are polyvinyl chloride (PVC), PPE (poly[phenylene ether]), polypropylene, PEEK (poly [etheretherketone]), and ABS (acrylonitrile-butadiene-styrene). The precise matrix selected for any given product depends primarily on the physical properties desired for that product. Each type of resin has its own characteristic thermal properties (such as melting point... 

CAS 8063-94-3 9002-86-2 51248-43-2 93050-82-9 EINECS/ELINCS 208-750-2 Synonyms Atactic poly (vinyl chloride) Chloroethene homopolymer Chloroethylene polymer Ethene, chloro-, homopolymer Ethylene, chloro-, polymer Expanded polyvinyl chloride Poly (chloroethylene) Polyvinyl chloride latex Polyvinyl chloride resin PVC... 

Flame retardancy in various polymers has been discussed both in general terms [77] and for particular types of polymers including polyvinyl chloride (PVC) [78], polystyrene foam [79], unsaturated polyester resins [80, 81], polyisocyanurate-polyurethane (PU) water-blown foams [82], ethylene-vinyl acetate copolymers [83], and plastic and rubber cables [84]. 

Polar oils have been known as a plasticizing agent for a century to form resinous materials with cotton and phenol-formaldehyde resins. Polyvinyl chloride compounds often contain varying amoimts of polar ester-based oils. Generally, these oils are miscible in the amorphous polymer matrix of the compound. 

Synthetic resins form the heart of the paint industry. The tw o main types of synthetic resins are condensation polymers and addition polymers. Condensation polymers, formed by condensation of like or unlike molecules into a new, more complex compound, include polyesters, phenolics.. iniino resins, polyurethane, and epoxies. Addition polymers include polyvinyl acetate, polyvinyl chloride, and the acrylates,... 

Gas-filled plastics are polymer materials — disperse systems of the solid-gas type. They are usually divided into foam plastics (which contain mostly closed pores and cells) and porous plastics (which contain mostly open communicating pores). Depending on elasticity, gas-filled plastics are conventionally classified into rigid, semi-rigid, and elastic, categories. In principle, they can be synthesized on the basis of any polymer the most widely used materials are polystyrene, polyvinyl chloride, polyurethanes, polyethylene, polyepoxides, phenol- and carbamideformaldehyde resins, and, of course, certain organosilicon polymers. 

Polyvinyl chloride has been modified by photochemical reactions in order to either produce a conductive polymer or to improve its light-stability. In the first case, the PVC plate was extensively photochlorinated and then degraded by UV exposure in N2. Total dehydrochlorination was achieved by a short Ar+ laser irradiation at 488 nm that leads to a purely carbon polymer which was shown to exhibit an electrical conductivity. In the second case, an epoxy-acrylate resin was coated onto a transparent PVC sheet and crosslinked by UV irradiation in the presence of both a photoinitiator and a UV absorber. This superficial treatment was found to greatly improve the photostability of PVC as well as its surface properties. 

Gravimetric hoppers feed a mold with a prescribed weight of polymer. The feed stock is either a finely divided powder or a liquid plastisol. A plastisol is a suspension of a resin powder, typically polyvinyl chloride, in a plasticizer, used to manufacture. Rotational molders use liquids and powders in their process since both flow freely. This property permits the easy addition of the materials to the mold. More importantly, they flow smoothly around the interior of the mold as it rotates. In doing so, they coat the entire surface. 

Simply by changing the components added to polyvinyl chloride, we can create a wide range of properties. The receptiveness of the resin to different additives, the many processing methods available to producing polyvinyl chloride-based products, and its low cost combine to make it one of the most versatile polymers in commercial use today. 

Those are the generalities of polymers. The specifics of low- and high-density polyethylene, polypropylene, polyvinyl chloride, and polystyrene are covered in the next chapter and resins and fibers in the last. 

Among the naturally occurring filler materials are cellulosics, such as wood flour, alpha cellulose, shell flour, and starch, and proteinaceous fillers, such as soybean residues. Approximately 40,000 tons of cellulosic fillers are used annually by the U.S. polymer industry. Wood flour, which is produced by the attrition grinding of wood wastes, is used as a filler for phenolic resins, dark-colored urea resins, polyolefins, and polyvinyl chloride (PVC). Shell flour, which lacks the fibrous structure of wood flour, is made by grinding walnut and peanut shells. It is used as a replacement for wood flour. 

PBDEs are used in different resins, polymers, and substrates at levels ranging from 5 to 30% by weight (EU 2001). Plastic materials that utilize PBDEs as flame retardants include ABS polyacrylonitrile (PAN) polyamide(PA) polybutylene terephthalate (PBT) polyethylene (PE) cross-linked polyethylene (XPE) polyethylene terephthalate (PET) polypropylene (PP) polystyrene (PS) high-impact polystyrene (HIPS) polyvinyl chloride (PVC) polyurethane (PUR) and unsaturated polyester (UPE). These polymers and examples of their final products are summarized inTable 5-2 (Hardy 2002 WHO 1994a). 

Production of all types of vinyl resins, exclusive of plasticizers and fillers, during 1941 to 1950 are presented in Figure 2. These totals are for production of all polymers customarily classified as vinyl resins, including polyvinyl chloride, copolymers of vinyl chloride with vinyl acetate or vinylidene chloride, or modified polymers derived from them. However, the principal monomeric raw material for this field of resins is vinyl chloride. 

There is every indication that the next several years will witness a continued rapid increase in the use of petroleum raw materials in the production of elastomers and plastics, and that the petroleum companies will become increasingly active, not only in providing the starting materials, but also in operating the chemical processes of converting them to the required monomers and polymers. The current increase in production of thermoplastic resins such as polystyrene, polyvinyl chloride, polyethylene, and acrylonitrile polymers is based on the development of widespread new applications at the consumer level, and the outlet for plastic materials in many of these uses is presently limited by the capacity to produce and process the resins rather than by consumer demand. 

THERMOPLASTIC. A high polymer that softens when exposed to heat and returns to its original condition when cooled to room temperature. Natural substances that exhibit this behavior are crude rubber and a number of waxes however, the term is usually applied to synthetics such as polyvinyl chloride, nylons, fluorocarbons, linear polyethylene, polyurethane prepolymer, polystyrene, polypropylene, and cellulosic and acrylic resins. See also Plastics. 

The mechanical admixture of low molecular weight monomers into polymers normally in the glassy state at room temperature in order to increase the flexibility and softness of the polymer has great technical importance. Thus, such plasticizers as di-2 ethyl n-hexyl phthalate are frequently incorporated into polyvinyl chloride, homopolymer or copolymer, to increase the flexibility and commercial value of this resin. Cast (1953) as well as Hellwege, Knappe and Semjonow (1959) have... 

The formation of coagulum is observed in all types of emulsion polymers (i) synthetic rubber latexes such as butadiene-styrene, acrylonitrile-butadiene, and butadiene-styrene-vinyl pyridine copolymers as well as polybutadiene, polychloroprene, and polyisoprene (ii) coatings latexes such as styrene-butadiene, acrylate ester, vinyl acetate, vinyl chloride, and ethylene copolymers (iii) plastisol resins such as polyvinyl chloride (iv) specialty latexes such as polyethylene, polytetrafluoroethylene, and other fluorinated polymers (v) inverse latexes of polyacrylamide and other water-soluble polymers prepared by inverse emulsion polymerization. There are no major latex classes produced by emulsion polymerization that are completely free of coagulum formation during or after polymerization. 

Alkyd and polyester resins, epoxy compounds, phenol-formaldehyde resin, urea and/or melamine-aldehyde resin, cyclic urea resin, carbamide acid ester formaldehyde resin, ketone formaldehyde resin, polyurethane, polyvinylester, polyvinyl acetate, polyvinyl chloride and polymer mixtures, polyethylene, polystryrene, styrene mixtures and graft copolymers, polyamide, polycarbonate, polyvinyl ether, polyacrylic and methacrylic acid esters, polyvinyl flouride, polyvinylidene chloride copolymers, UV and/or electron irradiated lacquers. 

On the other hand, some mechanically compatible blends as well as some dispersed two-phase systems have made respectable inroads into the commercial scene. Many of these are blends of low-impact resins with high-impact elastomeric polymers examples are polystyrene/rubber, poly (styrene-co-acrylonitrile) /rubber, poly (methyl methacrylate) /rubber, poly (ethylene propylene)/propylene rubber, and bis-A polycarbonate/ ABS as well as blends of polyvinyl chloride with ABS or PMMA or chlorinated polyethylene. 

Rubber as the Disperse Phase. In polyblend systems, a rubber is masticated mechanically with a polymer or dissolved in a polymer solution. At the conclusion of blending, a rubber is dispersed in a resin as particles of spherical or irregular shape. We can further subdivide this system into three classes according to the major intermolecular forces governing adhesion (a) by dispersion forces—e.g., the polyblend of two incompatible polymers, (b) by dipole interaction—e.g., the polyblend of polyvinyl chloride and an acrylonitrile rubber (56), and (c) by covalent bond—e.g., an epoxy resin reinforced with an acid-containing elastomer reported by McGarry (43). 

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