Plasticizers rubber-based adhesives

Some rubber base adhesives need vulcanization to produce adequate ultimate strength. The adhesion is mainly due to chemical interactions at the interface. Other rubber base adhesives (contact adhesives) do not necessarily need vulcanization but rather adequate formulation to produce adhesive joints, mainly with porous substrates. In this case, the mechanism of diffusion dominates their adhesion properties. Consequently, the properties of the elastomeric adhesives depend on both the variety of intrinsic properties in natural and synthetic elastomers, and the modifying additives which may be incorporated into the adhesive formulation (tackifiers, reinforcing resins, fillers, plasticizers, curing agents, etc.). 

Plasticizers reduce hardness, enhance tack and reduce cost in rubber base adhesive formulations. A plasticizer must be easily miscible and highly compatible with other ingredients in the formulations and with the surfaces to which the adhesive is applied. The compatibility and miscibility of plasticizers can be estimated from the solubility parameter values. Most of plasticizers have solubility parameters ranging between 8.5 and 10.5 hildebrands. However, the high miscibility and compatibility also lead to easier diffusion of the plasticizer to the surface, decreasing the adhesion properties. Therefore, plasticizers should be carefully selected and generally combinations of two or more of them are used. 

Virtually all rubber materials, and plastic materials, can be made into an adhesive or sealant compound. This is because many elastomers begin as monomers dispersed in water or solvent and are polymerized in situ. Latex products can remain so, while solid elastomers that are extracted from either water or solvent systems can be solvated with an appropriate organic solvent system. In addition, most solid elastomers exhibit thermal flow characteristics which can make them suitable for hot-melt formulations. And since there are many different rubber polymer families, it stands to reason that there will be many different rubber-based adhesives to identify and describe. Some, however, have... 

Chem. Desarip. Modified dehydrogenated (disproportionated) rosin CAS 8050-09-7 EINECS/ELINCS 232-475-7 Uses Thermoplastic resin in hot-melt-applied adhesives and coating tor paper and paperboard substrates as tackifier and processing aid tor rubber-based adhesives and molding compds. emulsifier tor emulsion polymerization plasticizer, softener, tackifier tor use in contact with food Features Pale, oxidation-resistant si. retards cure Pro rties USDA Rosin N solid, flakes sol. in alcohols, esters, ketones, min. spirits, and aromatic hydrocarbons dens. 1.058 kg/l R B soften, pt. 73 C flash pt. (COC) 209 C acid no. 154 sapon. no. 159... 

Nitrile rubber, also known as nitrile-butadiene rubber (NBR), is a copolymer of acrylonitrile and butadiene (Fig. 1). As a base polymer for Rubber-based adhesives, it provides a number of specialized properties, which supplement those summarized in the article Rubber-based adhesives typical characteristics. NBR adhesives comprise a range of materials that may differ in proportion of comonomer or may be compounded with other resins. NBR adhesives are characterized by high oil and plasticizer resistance, excellent heat resistance and high adhesion to metallic substrates. 

Solvent-based dispersions such as polyvinyl acetate. Polyurethane, polyesters, polyethers, acrylic copolymers, Rubber-based adhesives with tackifiers and plasticizers. 

In solvent-borne rubber adhesives, a variety of solvents can be chosen to control drying rate, adjust viscosity and dissolve important ingredients. Resins can be added to improve tack, wetting properties, heat resistance, bond strength and oxidation resistance. The most common resins nsed in rubber-based adhesives are rosins, rosin esters, and terpene, coumarone-indene, hydrocarbon and phenobc resins. Plasticizers and softeners reduce hardness, enhance tack and decrease cost of rubber adhesive formulations. Paraffinic oils, phthalate esters and polybutenes are typical plasticizers. Fillers are not often added to rubber adhesive formulations because they reduce adhesion. However they are sometimes used because they decrease cost and increase solution viscosity. Carbon black and titanium dioxide are also used to provide colour to the adhesives. Clays, calcium carbonate and silicates are also common fillers in rubber adhesive formulations. For water-borne adhesives, typically protective colloid, preservative, defoamers, wetting agents and emulsifiers are included in the formulations. 

Acrylic adhesives tend to be more stable than rubber-based adhesives since they have a saturated backbone. They are also generally designed so that they function as PSAs without the need for any tackification or plasticization, although tackifiers can be added to modify adhesion or reduce cost. Both of these features help to differentiate them from rubber-based PSAs. The ability to avoid use of tackifiers and antioxidants makes acrylics a good choice for medical applications where minimal skin irritation is desired. 

The difference between plasticizers and tackifiers is somewhat arbitrary and the effect of this difference is described below in the section on Physical Properties. Plasticizers are typically lower in molecular weight and melting or softening point than are tackifiers. Hydrocarbon oils including aromatic, naphthenic, and paraffinic are commonly used with rubber-based adhesives. Phthalates, such as dioctyl phthalate or dibutyl phthalate, are more typically used in small amounts with acrylics. Since plasticizers are usually low molecular weight compounds, there is often more latitude in the chemical types that will be compatible with the base pol5mier because of the contribution from entropy of mixing. 

Rubber-based solvent cements are adhesives made hy combining one or more rubbers or elastomers in a solvent. These solutions are further modified with additives to improve the tack or stickiness and the degree of peel strength, flexibility, and the viscosity, or body. Rubber-based adhesive is used in a wide variety of applications, such as contact adhesive from plastic laminates used for counter tops, cabinets, desks, and tables. Adhesive is used on pressure-sensitive tapes as floor tile adhesive and carpeting adhesive. Self-sealing envelopes and shipping containers use rubber cements. Solvent-based rubber adhesives have been the mainstay of the shoe and leather industry. 

This material is ordinarily bonded by solvent cementing. Polystyrene can be bonded with vinyl acetate/vinyl chloride solution adhesives, acrylics, polyurethanes, unsaturated polyesters, epoxies, urea-formaldehyde, rubber-based adhesives, polyamide (Versamid-base), PMMA, and cyanoacrylates. Monsanto Plastics and Resins Company has published an excellent bulletin recommending particular cements for both nonporous and porous surfaces. Cements are recommended for the fast-, medium-, and slow-setting ranges. 

Polyamide (nylon) Acetone, methyl ethyl ketone 1. Abrasion. Grit or vapor blast or abrade with 100-grit emery cloth followed by solvent degreasing. 2. Prime with a spreading dough based on the type of rubber to be bonded in an admixture with isocyanate. 3. Prime with resorcinol formaldehyde adhesives. Sand or steel shot is suitable abrasive Suitable for bonding polyamide textiles to natural and synthetic rubbers Good adhesion to primer coat with epoxy adhesives in metal-to-plastic joints... 

The largest market for elastomer-based adhesives is that of lamination (see Laminates). Modem office furniture having Formica as a surfacing material is made with an elastomer-based adhesive. Tile adhesives for ceramic or carpet tile are also elastomer-based and usually solvent applied. Paper adhesives and shoe manufacture also use substantial quantities of rubber-based materials. Solvent-weld adhesives are used to join plastic plumbing and to repair vinyl sheeting. 

Avirol . [Henkel] Sulfates or esters wetting agent, stabilizer, foaming agent, suspending agent, surfactant base, emulsifier, dispersant for dyes, cleaners, cosmeucs, polymerizadon, plastics, rubber, adhesives, paints, inks, agric. industries. 

Produced by a solution polymerization process, this material exhibited an ordered molecular structure with the styrene monomer located at the ends of the butadiene monomer chain. In addition, other monomers such as isoprene, ethylene, butylene, and others, could be added to the polymer chain, which further modified basic properties. These materials possess a continuous rubber phase for resilience and toughness, and a discontinuous plastic phase for solubility and thermoplasticity. A variety of different grades are also available for this type of SBR, with differences in molecular weight, differences in the types of monomers used, differences in structural configuration, and differences in the ratio of endblock to midblock. Both emulsion and solution polymerized grades of SBR are available as solvent-based and water-based adhesives and sealants. Block copolymers are extensively used for hot melt formulations and both water-based and solvent-based pressure sensitive adhesive applications. Today, SBR elastomers are the most popular elastomers used for the manufacture of adhesives and sealants. 

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