Piping centrifugal pump

Piping and pumps used for transfer of the butanols can be made of the same metal as tanks. Centrifugal pumps with explosion-proof electric motor drives are recommended (34). 

Impervious graphite centrifugal pumps, pipe fittings, and valves were developed because most chemical processes require the movement of Hquids. Graphite pipe and fittings in sizes ranging from 25 to 635 mm ID are used to convey corrosive fluids. 

Actually, everything we said about bearings, mechanical seals, piping, TDH, system curves and mating the pump curve to the system curve, the affinity laws, cavitation, horsepower and efficiency arc as applicable to PD pumps as centrifugal pumps. 

The pumps can be either centrifugal or positive displacement types. The centrifugal pumps should have a head curve continuously rising toward the shut-off point. The standby pump should be piped into the system in a manner that permits checking of the pump while the main pump is in operation. To achieve this, a restriction orifice is required with a test bleeder valve piped to the return oil line or the reservoir. 

By virtue of its chemical and thermal resistances, borosilicate glass has superior resistance to thermal stresses and shocks, and is used in the manufacture of a variety of items for process plants. Examples are pipe up to 60 cm in diameter and 300 cm long with wall tliicknesses of 2-10 mm, pipe fittings, valves, distillation column sections, spherical and cylindrical vessels up 400-liter capacity, centrifugal pumps with capacities up to 20,000 liters/hr, tubular heat exchangers with heat transfer areas up to 8 m, maximum working pressure up to 275 kN/m, and heat transfer coefficients of 270 kcal/hz/m C [48,49]. 

Pump and Downstream Equipment - A PR valve is required for a pump when the shutoff pressure of the pump is greater than the design pressure of the discharge piping, downstream equipment, or pump casing. Positive displacement pumps normally require such protection, while in most cases centrifugal pumps do not. 

The system of Figure 2-27 consists of 125 feet of unknown size schedule 40 steel pipe on the discharge side of a centrifugal pump. The flow rate is 500 gallons per minute at 7o°F. Although the tank is located above the pump, note that this elevation difference does not enter into the pipe size-friction drop calculations. How ever it will become a part of selection of the pump for the serrice (see Chapter 3). For quick estimate follow these steps ... 

In applications, centrifugal pumps can be supplied with liquid via piping, or the pump may be submerged. Vertical pumps are called dry-pit or wet-pit types. The wet-pit pump (submerged) discharges up through a pipe system to some point above the pump. 

The hydraulic horsepower produced by mud pumps depends mainly on the geometric and mechanical arrangement of the suction piping. If suction-charging centrifugal pumps (e.g., auxiliary pumps that help move the mud to the mud pump) are not used, the pump cylinders have to be filled by the hydrostatic head. 

More pumps fail as a direct result of improper installation than any other single factor. The predominant reasons for these failures include starvation, caused by inadequate or inconsistent suction conditions distortion, caused by pipe strain or improper foundation and turbulent that results from piping or entrained gas problems. Centrifugal pump installation must follow Hydraulic Institute Standards, which provide specific guidelines to prevent these installation and performance problems. This chapter will address the fundamental requirements for proper installation. 

Centrifugal pumps are highly susceptible to turbulent flow. The Hydraulic Institute provides guidelines for piping configurations that are specifically designed to ensure laminar flow of the liquid as it enters the pump. As a rule, the suction pipe should provide a straight, unrestricted run that is six times the inlet diameter of the pump. 

It is important to recognize that a centrifugal pump will operate only along its performance curve [10, 11]. External conditions will adjust themselves, or must be adjusted in order to obtain stable operation. Each pump operates within a system, and the conditions can be anticipated if each component part is properly examined. The system consists of the friction losses of the suction and the discharge piping plus the total static head from suction to final discharge point. Figure 3-51 represents a typical system head curve superimposed on the characteristic curve for a 10 by 8-inch pump with a 12-inch diameter impeller. 

Centrifugal pumps, 181 Discharge systems, 187 Example calculation, 186 Flow friction losses, 185. 186 Friction losses, pipe, see Chapter 2 Friction, 188 Pressure head, 184—186 Static head, 184-186 Suction head, 184, 185 Suction lift, 184, 185 Suction systems, 186 Hvdroclones, 265—267 Application system, 267 Ignition, flammable mixtures, 493 Impellers, centrifugal, reducing diameter, 203 Impellers,... 

Pressure-vacuum relief, 466 Manhours, calculation, 37-40 Material of construction, centrifugal pumps, 211 Pipes, 18, 27, 28... 

Temperature rise, centrifugal pump, 207-209 Terminal particle velocity, 228, 230 Particles, different densities, 238 Single spheres, 274 Solids in air, 237 Solids in water, 237 Test pressure, piping, 18 Thickeners and settleix/decanters, Decanter, 242... 

A centrifugal pump is required to circulate a liquid of density 800 kg/m2 and viscosity 0.5 x 10 3 Ns/m" from the reboiler of a distillation column through a vaporisor at the rate of 0.004 m3/s, and to introduce the superheated vapour above the vapour space in the reboiler which contains a 0.07 m depth of liquid. If smooth-bore 25 mm diameter pipe is to be used, the pressure of vapour in the reboiler is 1 kN/m2 and the Net Positive Suction Head required by the pump is 2 m of liquid, what is the minimum height required between the liquid level in the reboiler and the pump ... 

A centrifugal pump is to be used to extract water from a condenser in which the vacuum is 640 mm of mercury. At the rated discharge the net positive suction head must be at least 3 m above the cavitation vapour pressure of 710 mm mercury vacuum. If losses in the suction pipe account for a head of 1.5 m. what must be the least height of the liquid level in the condenser above the pump inlet ... 

Whenever corrosion resistance results from the formation of layers of insoluble corrosion products on the metallic surface, the effect of high velocity may be to prevent their normal formation, to remove them after they have been formed, and/or to preclude their reformation. All metals that are protected by a film are sensitive to what is referred to as its critical velocity i.e., the velocity at which those conditions occur is referred to as the critical velocity of that chemistry/temperature/veloc-ity environmental corrosion mechanism. When the critical velocity of that specific system is exceeded, that effect allows corrosion to proceed unhindered. This occurs frequently in small-diameter tubes or pipes through which corrosive liquids may be circulated at high velocities (e.g., condenser and evaporator tubes), in the vicinity of bends in pipelines, and on propellers, agitators, and centrifugal pumps. Similar effects are associated with cavitation and mechanical erosion. 

For the designer, the use of a standardised component size allows for the easy integration of a piece of equipment into the rest of the plant. For example, if a standard range of centrifugal pumps is specified the pump dimensions will be known, and this facilitates the design of the foundations plates, pipe connections and the selection of the drive motors standard electric motors would be used. 

A process liquid is pumped from a storage tank to a distillation column, using a centrifugal pump. The pipeline is 80 mm internal diameter commercial steel pipe, 100 m long. Miscellaneous losses are equivalent to 600 pipe diameters. The storage tank operates at atmospheric pressure and the column at 1.7 bara. The lowest liquid level in the tank will be 1.5 m above the pump inlet, and the feed point to the column is 3 m above the pump inlet. 

A well point system consists of several individual well points spaced at 0.6 m to 1.8 m intervals along a specified alignment. A well point is a well screen (length 0.5 to 1.0 m) with a conical steel drive point at bottom. Individual well points are attached to a riser pipe (diameter 2.5 to 7.5 cm) and connected to a header pipe (diameter 15 to 20 cm). At the midpoint, the header pipe is connected to a centrifugal pump. As yield at different well points may vary, a valve at the top of each riser pipe is used to control the drawdown so that the screen bottom is exposed. The pump provides 6 to 7.5 m of suction, but friction losses reduce the effective suction to 4.5 to 5.4 m. 

Toluene is to be pumped between two vessels using a centrifugal pump with a flowrate of 30t h 1. The pipe diameter is 80 mm (internal diameter 77.93 mm). The pipeline is 35 m long, with 4 isolation valves (plug cock), a check valve and 5 bends. The discharge tank is 3 m in elevation above the feed tank. The density of toluene is 778 kgrn 3 and viscosity of 0.251 x 10 3 N-s-rn 2. 

The purpose of a centrifugal pump is to increase the pressure of a liquid in order to move it through a piping system. The pump is driven by a motor, which must provide sufficient power to operate the pump at the desired conditions. You wish to find the pressure developed by a pump operating at a flow rate of 300 gpm with an oil having a specific gravity (SG) of 0.8 and a viscosity of 20 cP, and the required horsepower for the motor to drive the pump. The pump has an impeller diameter of 10 in., and the motor runs at 1200 rpm. 

You have purchased a centrifugal pump to transport water at a maximum rate of 1000 gpm from one reservoir to another through an 8 in. sch 40 pipeline. The total pressure drop through the pipeline is 50 psi. If the pump has an efficiency of 65% at maximum flow conditions and there is no heat transferred across the pipe wall or the pump casing, calculate ... 

A centrifugal pump is located 4 ft above the surface of water in a tank. The suction line to the pump is 6 in. sch 40 pipe and extends 6 ft below the surface of the water. If the water temperature is 50°F, what is the pressure (in psia) at the pump inlet when the flow rate is 500 gpm ... 

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