Nickel-base alloys resistance

It is used in certain nickel-based alloys, such as the "Hastelloys(R)" which are heat-resistant and corrosion-resistant to chemical solutions. Molybdenum oxidizes at elevated temperatures. The metal has found recent application as electrodes for electrically heated glass furnaces and foreheaths. The metal is also used in nuclear energy applications and for missile and aircraft parts. Molybdenum is valuable as a catalyst in the refining of petroleum. It has found applications as a filament material in electronic and electrical applications. Molybdenum is an... 

The greatest use of cubic boron nitride is as an abrasive under the name Bora2on, in the form of small crystals, 1—500 p.m in si2e. Usually these crystals are incorporated in abrasive wheels and used to grind hard ferrous and nickel-based alloys, ranging from high speed steel tools and chilled cast-iron to gas turbine parts. The extreme hardness of the crystals and their resistance to attack by air and hot metal make the wheels very durable, and close tolerances can be maintained on the workpieces. 

HEAT RESISTANT NICKEL-BASE ALLOYS AND THE PRODUCTS OF THEIR CORROSION COMPOSITION DETERMINATION... 

Silver-palladium-manganese brazes possess excellent creep characteristics and have been developed for high-temperature applications involving the use of cobalt or nickel-based alloys, heat-resistant steels, molybdenum and tungsten. Their liquidus temperatures lie in the range 1 100-1 250°C. 

Cyclic Oxidation In many industrial applications it is particularly important for the component to be resistant to thermal shock for example, resistance-heating wires or blading for gas turbines. Chromia, and especially alumina, scales that form on nickel-base alloys are prone to spalling when thermally cycled as a result of the stress build-up arising from the mismatch in the thermal expansion coefficients of the oxide and the alloy as well as that derived from the growth process. A very useful compilation of data on the cyclic oxidation of about 40 superalloys in the temperature range 1 000-1 I50°C has been made by Barrett et... 

Compared with ferritic carbon and low-alloy steels, relatively little information is available in the literature concerning stainless steels or nickel-base alloys. From the preceding section concerning low-alloy steels in high temperature aqueous environments, where environmental effects depend critically on water chemistry and dissolution and repassivation kinetics when protective oxide films are ruptured, it can be anticipated that this factor would be of even more importance for more highly alloyed corrosion-resistant materials. 

Corrosion in these areas is sometimes effectively controlled by cathodic protection with zinc- or aluminium-alloy sacrificial anodes in the form of a ring fixed in good electrical contact with the steel adjacent to the non-ferrous component. This often proves only partially successful, however, and it also presents a possible danger since the corrosion of the anode may allow pieces to become detached which can damage the main circulating-pump impeller. Cladding by corrosion-resistant overlays such as cupronickel or nickel-base alloys may be an effective solution in difficult installational circumstances. 

Replacing some of the nickel with iron produces a family of alltws with intermediate corrosion resistance between stainless steels and the Ni-Cr-Mo alloys. Alloys such as Incoloy 825 and Hastelloy G-3 and G-30 are in this family. Incoloy 825 has 40 percent Ni, 21 percent Cr, 3 percent Mo, and 2.25 percent Cu. Hastelloy G-3 contains 44 percent Ni, 22 percent Cr, 6.5 percent Mo, and 0.05 percent C maximum. These alloys have extensive applications in sulfuric acid systems. Because of their increased nickel and molybdenum contents they are more tolerant of chloride-ion contamination than are standard stainless steels. The nickel content decreases the risk of stress-corrosion cracking molybdenum improves resistance to crevice corrosion and pitting. Many of the nickel-based alloys are proprietary and are coverecf by the following specifications ... 

The most important application of chromium is in the production of steel. High-carbon and other grades of ferro-chomium alloys are added to steel to improve mechanical properties, increase hardening, and enhance corrosion resistance. Chromium also is added to cobalt and nickel-base alloys for the same purpose. 

The most important applications of nickel metal involve its use in numerous alloys. Such alloys are used to construct various equipment, reaction vessels, plumbing parts, missile, and aerospace components. Such nickel-based alloys include Monel, Inconel, HasteUoy, Nichrome, Duranickel, Udinet, Incoloy and many other alloys under various other trade names. The metal itself has some major uses. Nickel anodes are used for nickel plating of many base metals to enhance their resistance to corrosion. Nickel-plated metals are used in various equipment, machine parts, printing plates, and many household items such as scissors, keys, clips, pins, and decorative pieces. Nickel powder is used as porous electrodes in storage batteries and fuel cells. 

Much recent work has been carried out on the development of special alloy materials capable of withstanding the hostile environment found in deep, hot high pressure sour gas wells. Asphahani has recently surveyed (14) progress to date in the field with particular reference to the CO2/H2S/CI environment. The inadequacy of typical 410 type stainless steels in this environment has led to a search for more resistant alloy materials and high iron, nickel base alloys such as Incoloy 825 (30 Fe,... 

For several years, additions of Be to commercial copper- and nickel-based alloys have enabled these materials to be precipitation-hardened to strengths approaching those of heat-treated steels. Yet Cu-Be alloys retain the corrosion resistance, electrical and thermal conductivities, and spark resistance of copper-based alloys. 

Chromizing and Related Diffusion Processes. Chromizing is similar to aluminizing. A thin corrosion and wear resistant coaling is applied to low cost steels such as mild steel, or to a nickel-based alloy. In the related boroni/ing process, a thin boron alloy is produced for extreme hardness, wear, and corrosion resistance. Siliconizing is yet another process used especially lor coaling of the refractory metals Ti. Nb. Ta. Cr. Mo. and W. 

Increasingly, titanium alloys are competing with nickel-base alloys on the basis of cost, strength, and corrosion resistance. The alloy Ti-3Al-2.5 V, for example, is finding expanded use in die process industries because of its resistance to mildly reducing chloride en ironments. 

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