Enhancing Corrosion

To understand how biofilms can accelerate or decelerate corrosion, an understanding of the structure of biofilms is necessary. Several models have been proposes to explain biofilm stmctures. Some models are described very briefly below. 

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Sihcon is also used in the copper (qv) industry for production of sihcon bronzes. The addition of sihcon improves fluidity, minimizes dross formation, and enhances corrosion resistance and strength. 

Admiralty Brass and Naval Brass are 30 and 40% zinc alloys, respectively, to which a 1% tin addition has been added. Resistance to dezincification of Cu—Zn alloys is increased by tin additions. Therefore, these alloys are important for thein corrosion resistance in condenser tube appHcations. In these, as weU as the other higher zinc compositions, it is common to use other alloying additives to enhance corrosion resistance. In particular, a small amount (0.02—0.10 wt %) of arsenic (C443), antimony (C444), or phosphoms (C445) is added to control dezincification. When any of these elements are used, the alloy is referred as being "inhibited." For good stress corrosion resistance, it is recommended that these alloys be used in the fiiUy annealed condition or in the cold worked plus stress reHef annealed condition. 

Iron is added in small (usually 0.5—1.0 wt %) amounts to increase strength. More importantly, iron additions also enhance corrosion resistance, especially when precautions are taken to retain the iron in solution. Precipitation of the iron—nickel-rich phase does not result in strengthening and can cause degradation of corrosion resistance (47). A small (up to 1.0 wt %) amount of manganese is usually added to both react with sulfur and deoxidi2e the melt. These copper alloys are most commonly applied where corrosion resistance is paramount, as in condenser tube or heat exchangers. 

Monitoring can also be used to optimize the chemistry and level of corrosion inhibitors used. If too little inhibitor is used, enhanced corrosion can result and failure may follow. If too much is used, costs will increase without providing any additional protection. Optimization of the addition of inhibitor in terms of time, location in the process, and method of addition can also be evaluated through the use of carefully placed probes. 

Silicon used for diffusion treatment of carbon steels enhances corrosion resistance to sulfuric acid. Such a treatment has the surface durability of iron/silicon alloys without their marked brittleness. 

Galvanic corrosion is the enhanced corrosion of one metal by contact with a more noble metal. The two metals require only being in electrical contact with each other and exposing to the same electrolyte environment. By virtue of the potential difference that exists between the two metals, a current flows between them, as in the case of copper and zinc in a Daniell cell. This current dissolves the more reactive metal (zinc in this case), simultaneously reducing the corrosion rate of the less reactive metal. This principle is exploited in the cathodic protection (Section 53.7.2) of steel structures by the sacrificial loss of aluminum or zinc anodes. 

Metals in contact with or in the proximity of timber can suffer enhanced corrosion attack. Some species of timber, especially oak and Douglas fir, contain high levels of acetic acid. These are volatile and cause corrosion of nearby metals, especially iron, steel and lead alloys. 

Normally the corrosion of lead-tin soldered seams is not significantly increased by their contact with the nickel-base alloys, but under a few immersed conditions the seams may suffer enhanced corrosion. 

This proviso draws attention to the fact already mentioned that the enhanced corrosion resistance of low-alloy steels is not usually obtained in wet conditions. Presumably the copper steel sheets, in turn would have outlasted sheets of ordinary steel. 

As can be seen in Fig. 3.67, the corrosion resistance of amorphous alloys changes with the addition of metalloids, and the beneficial effect of a metaU loid in enhancing corrosion resistance based on passivation decreases in the order phosphorus, carbon, silicon, boron (Fig. 3.72). This is attributed partly to the difference in the speed of accumulation of passivating elements due to active dissolution prior to passivation... 

Galvanic corrosion of magnesium, i.e. the enhanced corrosion to which the anodic member of a pair of metals in contact is subject to when both are in contact with a common electrolyte, is of considerable practical importance, since magnesium is anodic to all other structural metals in most electrolytes. 

Normally concrete is reinforced with plain carbon steel, but under conditions where rapid carbonation can occur or there is a risk of chloride contamination, corrosion-protected or more corrosion-resistant reinforcing steels may be necessary. Currently there are three reinforcing bars which have enhanced corrosion resistance ... 

The reversible or equilibrium potentials given in the EMF series of metals may have little significance in assessing which metal in a couple will have an enhanced corrosion rate and which will be protected. 

An interesting development in weldable corrosion-resistant steels is the copper-bearing or weathering steels (Section 3.2) which exhibit enhanced corrosion resistance in industrial atmospheres in the unpainted condition. For optimum corrosion resistance after welding, the filler employed should be suitably alloyed to give a deposit of composition similar to that of the steel plate... 

Section 13.7). There are other systems (benzotriazole brighteners in copper, aldehyde-amine brighteners in tin) which enhance corrosion resistance. 

A primer On metal, the purposes of a primer are to enhance corrosion protection and to give excellent adhesion. The primer will contain anticorrosive pigments, such as strontium chromate or zinc phosphate, which will slowly release ions that can repair damage or faults in the underlying conversion coating. 

Maintenance of a correct inhibitor concentration (level) is particularly important where low-level treatments, e.g. less than 100 p.p.m. are used. Such treatments are, however, usually applied (for economic and effluent reasons) in large capacity systems, and plants of this nature will usually have skilled personnel available for control purposes. In smaller closed systems, e.g. automobile engines, higher concentrations of more than approximately 0-1% are commonly used, but in these applications there is usually a good reserve of inhibitor allowed for in the recommended concentration and routine checking is of less importance. Nevertheless, since these inhibitors are often of the dangerous type, gross depletion may lead to enhanced corrosion. 

Some measure of control over corrosion also is obtained by limiting the salinity in the boiler (primarily the ions of sodium, chloride, and sulfate). These ions all increase the conductivity of boiler water electrolyte and thus enhance corrosion reaction rates. Also, chloride and sulfate ions affect the passivation process. 

Where problems develop, there is always a cause-and-effect process. In this case, as oxygen infiltrates the CR system, enhanced condensate line corrosion results (i.e., corrosion over and above the level that may be caused by the carbonic acid formed during steam condensation). This enhanced corrosion, in turn, creates the potential for further downstream corrosion debris pickup by the returning condensate and transporting this material back to the FW system. 

These ionic salts all increase the conductivity of BW electrolyte and thus enhance corrosion reaction rates, so that strict limitations on the... 

Most published work has focused on the deposition of Ni, Co, and NiCo alloys from hypophosphite electrolytes [14], and this part of the review will deal primarily with these alloys. Other Co alloys studied include CoZnP [15, 16], the recording characteristics of which were described by Soraya [17] CoSnP [18], which is reported to have enhanced corrosion resistance and the rhenium and manganese alloys used for vertical recording, discussed below. Other reductants, such as hydrazine [19], dimethylamine borane [20-22], pyridine borane [23], and borohydride [24, 25], can be used for the chemical deposition of nickel and cobalt, but to date there has been no significant application of these to the technology of magnetic media. 

Such sol-gel derived and ultraviolet (UV)-curable hybrids afford enhanced corrosion and mechanical protection of fibres compared to standard polymer coatings used by the fibre optics industry. These coatings are hard, transparent and impossible to strip since they become intimately bonded to the fibre surface during curing. 

High nitrile photocured coatings on B40 coated steel panels exhibit corrosion resistance when their open circuit potentials are either more noble or less noble than the B40 coated steel panel (Figure 3). At first, we assumed that enhanced nobility should give rise to enhanced corrosion resistance, i.e. the galvanic series. 

In order to obtain maximum corrosion protection for painted metal articles, the metal parts are pretreated with an inorganic conversion coating prior to the painting operation. These zinc or iron phosphate coatings greatly increase both paint adhesion and corrosion protection. Traditionally, a chromic acid post-treatment has been applied to these phosphatized metal surfaces to further enhance corrosion protection. 

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