Hydraulic systems

Figure 9.18 provides an overview of the application envelope and the respective advantages and disadvantages of the various artificial lift techniques. As can be seen, only a few methods are suited for high rate environments gas lift, ESP s, and hydraulic systems. Beam pumps are generally unsuited to offshore applications because of the bulk of the required surface equipment. Whereas the vast majority of the world s artificially lifted strings are beam pumped, the majority of these are stripper wells producing less than 10 bpd. 

Modern subsea trees, manifolds, (EH), etc., are commonly controlled via a complex Electro-Hydraulic System. Electricity is used to power the control system and to allow for communication or command signalling between surface and subsea. Signals sent back to surface will include, for example, subsea valve status and pressure/ temperature sensor outputs. Hydraulics are used to operate valves on the subsea facilities (e.g. subsea tree and manifold valves). The majority of the subsea valves are operated by hydraulically powered actuator units mounted on the valve bodies. 

With the electro-hydraulic system the signals, power and hydraulic supplies are sent from a Master Control Station (or MCS) on the host facility down Control Umbilicals (Fig 10.36) to individual Junction Boxes on the seabed or subsea structure. 

Control of quality and state of engine parts, components of electric, pneumatic, hydraulic systems, load-bearing elements Investigations of parts and units failure causes... 

Hydrostatic drives allow for selection of any travel speed up to the maximum without a concurrent variance in engine speed. The engine can be operated at the governed speed to provide proper operating speeds for auxiliary elements, eg, the threshing section of a combine. A frill range of travel speeds is available to adjust to terrain or crop conditions. Industrial applications for hydraulic systems and hydrostatic transmissions include the following (16) ... 

Hydraulic Systems Tor Industrial Machines, Mobil Oil Corp., New York, 1970. 

Industrial applications include pipe seals, hydraulic system seals, dampers for machinery and high speed printers, and motor lead wine insulation. 

The pusher-type furnace is relatively free from mechanical problems because all mechanical parts are located outside the hot zone. It employs a roller-conveyor usually and will handle charges weighing considerably more per square meter than a belt-conveyor furnace. Pushers are driven by electric motors, compressed air, or hydraulic systems and can be automatically timed and synchronized with door-... 

Traii.sfer Meaii.s and Metliod.s iVlotor v ehicles, railroads, and barges are the principal means used to transport solid wastes. Pneumatic and hydraulic systems hav e also been used. 

Figures 29-19 and 29-20 illustrate two different mecbanical-hydraulic systems. Figure 29-19 is a bar-lift steam chest with a heavy-duty hydraulic seivo. The speed-sensing element is a flyball assembly attached to a rotating pilot. This rotating pilot sends a control-pressure signal that is proportional to speed to a bellows on the seivo. A change in control pressure initiated through the rotating pilot by either speed or speed changer deflects the bellows and seivo pilot valve. The seivopiston position is proportional to the control pressure.

Use pneumatic/hydraulic system where necessary in hazardous environments... 

Yaw This is a mechanism that helps the nacelle to move in the right direction with the help of a yawing motor or a hydraulic system. In thi.s case the hydraulic system provides a smoother movement. 

In the hydraulic system, oil under pressure is introduced behind a piston connected to the moving platen of the machine. This causes the mould to close and the clamp force can be adjusted so that there is no leakage of molten plastic from the mould. 

The eye has its own hydraulic system, and disturbances in it may cau.se serious damage to the eye. The normal eye pressure is 22 mm Hg, but when the pressure increases to 28-30 mm Hg, the optic nerve is squeezed and becomes hypoxic. This increase in the eye pressure may be due to acids or alkali causing inflammation in the anterior chamber of the eye, blocking the outflow of aqueous humor back into the systemic circulation. 

Relief Yalve normally selected for liquid relief service such as hydraulic systems, fire and liquid pumps, marine services, liquefied gases, and other total liquid applications. The valve characteristically opens on overpressure to relieve its rated capacity, and then reseats. 

In nearly all mechanical power applications in the oil and gas industry it is necessary to transmit the power generated by a prime mover to an operation (e.g., drawworks of a drilling rig, or a production pumping system). The transmission of rotary power to such operation elements is carried out by a power transmission system. Mechanical power transmission is typically carried out by power betting systems, chain systems, gear systems and by hydraulic systems, or some combination of these three [1,5]. 

Decoking the filled drum can be accomplished by a hydraulic system using several water jets under at least 3,000 pounds per square inch gauge. 

Fluid power encompasses most applications that use liquids or gases to transmit power in the form of mechanical work, pressure and/or volume in a system. This definition includes all systems that rely on pumps or compressors to transmit specific volumes and pressures of liquids or gases within a closed system. The complexity of these systems range from a simple centrifugal pump used to remove casual water from a basement to complex airplane control systems that rely on high-pressure hydraulic systems. 

Pneumatic systems can be used for applications that require low to medium pressure and only accurate control. Applications that require medium pressure, more accurate force transmission and moderate motion control can use a combination of hydraulics and pneumatics, or hydropneumatics. Hydraulics systems must be used for applications that require high pressure and/or extremely accurate force and motion control. 

Any use of a pressurized medium, such as hydraulic fluid, can be dangerous. Hydraulic systems carry all the hazards of pressurized systems and special hazards related directly to the composition of the fluid used. 

When using oil as a fluid in a high-pressure hydraulic system, the possibility of fire or an explosion exists. A... 

Figure 40.2 illustrates the transmission of forces through liquids. For Pascal s law to become effective for practical applications, a piston or ram confined within a close tolerance cylinder was needed. It was not until the latter part of the eighteenth century that methods were developed that could make the snugly fitted parts required making hydraulic systems practical. 

To transmit and control power through pressurized fluids, an arrangement of interconnected components is required. Such an arrangement is commonly referred to as a system. The number and arrangement of the components vary from system to system, depending on the particular application. In many applications, one main system supplies power to several subsystems, which are sometimes referred to as circuits. The complete system may be a small, compact unit or a large, complex system that has components located at widely separated points within the plant. The basic components of a hydraulic system are essentially the same regardless of the complexity of the system. Seven basic components must be in a hydraulic system. These basic components are ... 

This is the energy source for hydraulic systems. It converts electrical energy into dynamic, hydraulic pressure. In almost all cases, hydraulic systems utilize positive displacement pumps as their primary power source. These are broken down into two primary sub-classifications constant-volume or variable-volume. In the former, the pumps are designed to deliver a fixed output (i.e. both volume and pressure) of hydraulic fluid. In the later, the pump delivers only the volume or pressure required for specific functions of the system or its components. 

The energy within a hydraulic system is of no value until it is converted into work. Typically, this is accomplished by using an actuating device of some type. This actuating device may be a cylinder, which converts the hydraulic energy into linear mechanical force a hydraulic motor, that converts energy into rotational force or a variety of other actuators designed to provide specific work functions. 

Most hydraulic systems use a positive displacement pump to generate energy within the system. Unless the pressure is controlled, these pumps will generate excessive pressure that can cause catastrophic failure of system component. A relief valve is always installed downstream of the hydraulic pump to prevent excessive pressure and to provide a positive relief should a problem develop within the system. The relief valve is designed to open at a preset system pressure. When the valve opens, it diverts flow to the receiver tank or reservoir. 

A similar action takes place in a fluid power system in which the fluid takes the place of the projectile. For example, the pump in a hydraulic system imparts energy to the fluid, which overcomes the inertia of the fluid at rest and causes it to flow through the lines. The fluid flows against some type of actuator that is at rest. The fluid tends to continue flowing, overcomes the inertia of the actuator, and moves the actuator to do work. Friction uses up a portion of the energy as the fluid flows through the lines and components. 

At all points in a system, the static pressure is always equal to the original static pressure less any velocity head at a specific point in the system and less the friction head required to reach that point. Since both the velocity head and friction head represent energy and energy cannot be destroyed, the sum of the static head, the velocity head, and the friction head at any point in the system must add up to the original static head. This is known as Bernoulli s principal, which states For the horizontal flow of fluids through a tube, the sum of the pressure and the kinetic energy per unit volume of the fluid is constant. This principle governs the relationship of the static and dynamic factors in hydraulic systems. 

Fluid power equipment is designed to reduce friction as much as possible. Since energy cannot be destroyed, some of the energy created by both static pressure and velocity is converted to heat energy as the fluid flows through the piping and components within a hydraulic system. As friction increases, so does the amount of dynamic and static energy that is converted into heat. 

To minimize the loss of useable energy lost to its conversion to heat energy, care must be taken in the design, installation and operation of hydraulic system. As a minimum the following factors must be considered ... 

Fluid flow is also critical for proper operation of a hydraulic system. Turbulent flow should be avoided as much as possible. Clean, smooth pipe or tubing should be used to provide laminar flow and the lowest friction possible within the system. Sharp, close radius bends and sudden changes in cross-sectional area are avoided. 

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