Valve Operation

The manifold is typically a tubular steel structure (similar to a template) which is host to a series of remotely operated valves and chokes. It is common for subsea tree control systems to be mounted on the manifold and not on the individual trees. A complex manifold will generally have its own set of dedicated subsea control modules (for controlling manifold valves and monitoring flowline sensors). 

Modern subsea trees, manifolds, (EH), etc., are commonly controlled via a complex Electro-Hydraulic System. Electricity is used to power the control system and to allow for communication or command signalling between surface and subsea. Signals sent back to surface will include, for example, subsea valve status and pressure/ temperature sensor outputs. Hydraulics are used to operate valves on the subsea facilities (e.g. subsea tree and manifold valves). The majority of the subsea valves are operated by hydraulically powered actuator units mounted on the valve bodies. 

The master control station allows the operator to open and close all the systems remotely operated valves, including tree and manifold valves and downhole safety valve. 

Nuclear Radiation Effects. Components of a nuclear reactor system that require lubrication include control-rod drives, coolant circulating pumps or compressors, motor-operated valves, and fuel handling devices, and, of course, are exposed to varying amounts of ionising (14). 

An air valve, sometimes called the air-activated valve, is widely used for automated food handling operations. Although electronic or electric control boxes may be a part of the system, the valve itself generally is air-activated, and is more reflable than other types. Air-operated valves are used for in-place cleaning systems, and for the transfer and flow control of various products. 

Normal Operation. The designer of a chemical plant must provide an adequate interface between the process and the operating employees. This is usually accompHshed by providing instmments to sense pressures, temperatures, flows, etc, and automatic or remote-operated valves to control the process and utility streams. Alarms and interlock systems provide warnings of process upsets and automatic shutdown for excessive deviations from the desired ranges of control, respectively. Periodic intermption of operations is necessary to ensure that instmments are properly caUbrated and that emergency devices would operate if needed (see Flow measurement Temperaturemeasurement). 

FIG. 10-92 Sectional view of a cylinder equipped with a hand-operated valve lifter on one end and a variable-volume clearance pocket at other end. 

Fluid-pressure distribution tends to close the valve. For this reason, the smaller manually operated valves have a latching device on the handle, and the larger manually operated valves use worm gearing on the stem. This hydraulic unb ance is proportional to the pressure drop and, with line velocities exceeding 7.6 m/s (25 ft/s), is the principal component in the torque required to operate the valves. Compared with other valves for low-pressure drops, these valves can be operated by smaller hydrauhc cylinders. In this service butterfly valves with insert bodies for bolting between existing flanges with bolts that... 

Control-System Components The three principal elements of a control system are the sensing device which measures the error as the deviation from the set point, means for transmission and amphfi-cation of the error signal, and the control output device in the form of a seivo-operated valve. In the case of the direct-acting flyball governor (Fig. 29-18) these three elements are combined in the flyball element and the linkage that connects to the valve. 

Installation of internal excess flow or fail-safe remotely operated valves for tanks at locations where piping connects... 

Balancing Valve Hand or mechanically operated valve installed in each riser pipe of a multicell tower to control water flow. 

Various features may be included in a pilot-operated valve, such as backflow preventers, field testing connections, pilot line filters, manual or remote opening for depressuring purposes, etc. Details may be obtained from manufacturers literature. 

Pilot-operated valves may be satisfactorily used in vapor or liquid services up to a maximum back pressure (superimposed plus built-up) of 50% of set pressure, provided that the back pressure is incorporated into the sizing calculation. At higher back pressures, capacity becomes increasingly sensitive to small changes in back pressure. As an exception, back pressure up to 7% of set pressure may be used, provided that this disadvantage is recognized. 

Remote Depressuring - A pilot operated valve is sufficiently positive in action to be used as a depressuring device. By using a hand valve, a control valve or a solenoid valve to exhaust the piston chamber, one can open the pilot-operated valve and close it at pressures below its set point from any remote location, without affecting its operation as a pressure relief valve. 

For applications involving unusually high superimposed back pressure, a pilot operated valve may be the only possible balanced valve that is commercially available, because of the mechanical limitations which apply to bellows. 

In the case of a pilot-operated valve, provided that the pilot valve exhausts to the atmosphere, the main piston is independent of back pressure and is thus also considered as a balanced valve. Balanced PR valves can be characterized by the following ... 

Typical discharge coefficients of pilot-operated valves are in the range 0.84 to 0.92. If the exact value is not known, use the lower coefficient. 

Pilot-operated valves have limitations in liquid service and reference should be made to the manufacturer for advice on sizing procedures. 

Pilot-operated valves have a pilot valve combined with the main valve. The spring of the main valve provides 75 percent loading on the disk and the remaining 25 percent is offered by the gas or vapor through the pilot valve. When the vessel reaches the maximum allowable working pressure, the pilot valve relieves the gas pressure, which contributes to the disk load. Thus the safety valve becomes wide open. This is illustrated in Figure 18. 

Fail-safe Design features that provide for the maintenanee of safe operating eonditions in the event of a malfunetioning eontrol deviee or an interruption of an energy souree (e.g., direetion of failure of a motor-operated valve on loss of motor power). 

Each independent and dependent operator has two aspects 1) Operation represents a component requiring actuation. For example, a motor-operated valve, is represented as a Type 6 operator since the valve needs both an input (flow) and an actuation (electric power) to pass the flow... 

Following some mtxiifications to a pump, an operator pressed the stop button on the control panel and saw that the pump running light went out hence closed a remotely operated valve in the pump delivery line. Several houi s later the high-temperature alarm on the pump sounded soon afterward there was an explosion in the pump... 

For example, Table 5.1-3. shows that a motor-operated valve can fail in several ways. 

Table 5.1-3 Motor-Operated Valve Failure Modes...

Failure of power or controls to the valve (generally related to the seismic capacity of the cable trays, control room, and emergency power). These failure modes are analyzed as failures of separate systems linked to the equipment since they are not related to the specific piece of equipment (i.e., a motor-operated valve) and are common to all active equipment. 

The CE plants use U-tube steam generators with mixed capability to establish feed-and-bleed cooling. . Several CE plants are designed without pressurizer power-operated valves. The RCPs are a By WesI ise... 

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