Epoxy concrete adhesive

Table 3 Liquid Polysulfide-Epoxy Concrete Adhesive Formulations... 

Epoxy Concrete Adhesive Room Temperature Cure General Use ... 

The polysulfide additive provides excellent adhesion to concrete because of its chemical nature and low viscosity, resulting in good penetration. Table 11.16 describes a formulation for a flexible epoxy-polysulfide adhesive. This adhesive is claimed to provide excellent adhesion between new and old concrete surfaces. Table 11.17 describes several epoxy-polysulfide formulations for general-purpose adhesives. 

Many of the attributes of solvent-borne epoxy coatings could be carried over to the waterborne epoxy coatings. These same attributes are useful in the application of waterborne epoxies as adhesive systems. They include good adhesion to a variety of substrates such as metals, wood, concrete, glass, ceramics, and many plastics chemical resistance low shrinkage toughness and flexibility and abrasion resistance. 

Adhesives commonly used on concrete must be formulated so that they cure well in the presence of moisture. The adhesive should have a viscosity that allows it to penetrate the concrete for mechanical bonding. Epoxy and epoxy-polysulfide adhesives are especially effective adhesives for concrete. The starting formulations given in Table 16.16 are for an ambient cure 100 percent solids epoxy and a waterborne epoxy adhesive. 

The rate of curing depends primarily on the reactivity of the resin and curing agent. It is also dependent on the quantity of mix and on temperature. The materials used in the construction industry that can be bonded with epoxy resin adhesives are metals and metal alloys, concrete, natural stone, fibre cement and plaster, ceramic materials, glass, china and porcelain and wood. 

ELP. [Morton IntT.] Epoxy terminated polysulfide polymers as concrete adhesives, for chemically resistant linings and coatings, bonding to metallic substrates, moi fier for other resins. 

Reshveld . [H.B. FuUer] Epoxy for adhesive, sealant concrete patching qrplics. 

Chem. Descrip. Uncatalyzed mercaptan polymer Uses Epoxy hardener, accelerator tor amides, amines, and amido-amines in conventional and high-solids applies., fast-set concrete adhesives, castings, potting, laminates Features Requires amine catalyst tor activation Properties Gardner 2 max. color sp.gr. 1.15 dens. 9.6 Ib/gal vise. 100-150 poise gel time 4.5-6.5 min (30-50 g) After 7 day 25 C cure tens, str. 5900 psi elong. 3.75% flex. str. 10,000 psi 100% solids Capcure 40 sec HV [Cognis/Coatings Inks]... 

Chem. Descrip. Mercaptan polymer precatalyzed, accelerated Uses Epoxy hardener, accelerator in concrete adhesives, grouts, mortars, and coatings co-curative improves bond to glass and metal Features Fast cure eliminates induction times of polyamides and amido-amines... 

Uses Accelerator, epoxy curing agent for industrial coatings, conventional and high-solids applies., tast-set concrete adhesives, castings, potting, laminates... 

Chem. Descrip. Epoxy terminated polysultide polymer Uses Modifier for epoxy resins in concrete adhesives, chemically resist, linings or coatings, bonding to metallic substrates with oily finishes Eltesol SC 40 [Huntsman Surf. Sciences]... 

Uses Epoxy modifier for adhesives, potting and encapsulating compds., concrete adhesives and coatings... 

Requirements of the adhesive. A full compliance spectrum for steel/concrete bonding has been published by the authors(18) and is reproduced as an Appendix at the end of the book. The purpose of the adhesive is to produce a continuous bond between steel and concrete to ensure that full composite action is developed by the transfer of shear stress across the thickness of the adhesive layer. Experience has shown that the best chance of success is likely to be achieved by using cold-cure epoxy based adhesives which have been specially developed for use in the construction industry. Provided that the surfaces have been prepared properly, these bond well to both steel and concrete and do not suffer shrinkage and cracking problems such as may occur with other systems like polyesters. For these purposes a cold-cure adhesive is defined as one which is capable of curing to the required strength between the... 

A potential structural application of epoxy resin adhesives in bridge construction is to use them to form the necessary shear connection between steel girders and the concrete deck slab in composite bridges, in place of conventional welded mechanical fasteners. There are three ways in which bonded shear connections between steel and concrete might be achieved. 

Applications of epoxy-polysulfide adhesives primarily include structural assemblies requiring some degree of resilience. Epoxy-poly sulfides are used in bonding concrete for floors, airport runways, bridges and other concrete structures, metals, glass and ceramics, wood, rubber, and some plastics. They are particularly durable in outdoor applications where temperature extremes (freeze-thaw cycles) will be encountered. Epoxy-poly sulfides can be heavily filled without adversely affecting their properties. 

Figure 1.20 Segmental bridge construction takes advantage of room (cold)-temperature hardening, epoxy-based adhesives for bonding and sealing the concrete units.

Two-component epoxy resin water thinned dispersions are now being used as floor sealers. They have good adhesion to concrete as well as good chemical resistance. However, the particle size of the dispersion is comparatively large (approximately 1-1.5 microns) and consequently penetration into good-quality concrete is minimal and an on-surface seal is obtained. However, with porous low-quality concrete substances, considerable binding/strengthening, etc. of the surface can be achieved with water-dispersible epoxy resin-based floor sealer. 

Epoxy adhesives are common two-part consumer glues that bond concrete blocks together and keep glass reflectors on highways in place. 

Construction. Polymeric materials such as adhesives, sealants, and composites have been used considerably in the last several decades for the construction, repair, and rehabilitation of our transportation infrastructures. Even though most processes were experimental until recently, they have evolved to the point where many are now standardized and well accepted. Table 1.6 hsts several common applications for advanced polymeric materials (as well as the polymeric resins that are most commonly employed). In the construction or repair of roads and bridges, epoxy adhesives have primarily been used for bonding concrete and for bonding stiffening members or repair structures to degrading concrete facilities. 

Cured concrete can be bonded to cured concrete, as in the installation of precast buttons to a highway surface. Steel bridge railings can also be bonded to the concrete surface of a bridge sidewalk. In the case of deteriorated concrete, the adhesive can be used to rebuild the structure to its former line and grade. Epoxy adhesives are also commonly used on other roadway materials, such as asphalt and brick however, the predominant application is concrete substrates. The most frequent combinations of substrates that are bonded with adhesives in this market segment are... 

Amidoamines Reduced volatility Convenient mix ratios Good toughness Poor elevated-temperature performance Some incompatibly with certain epoxy resins General-purpose adhesives Construction adhesives Concrete bonding Toweling compounds... 

As a family of curing agents for epoxy resins, the amidoamines are lower in viscosity than the polyamides. They exhibit very good adhesive properties due to their chemical structure and easy penetration. Amidoamine cured epoxy adhesives have shown very good properties on concrete and other porous substrates. They cure extremely well under humid conditions. In fact amidoamine cured epoxy formulations have been used to cure underwater in certain applications. A typical general-purpose room temperature curing epoxy-amidoamine system is described in Table 11.7. This adhesive is used as a general-purpose metal-to-metal adhesive and body solder in the automotive industry. 

The waterborne emulsion is formulated so that the mixed adhesive can be easily cleaned with water, yet it provides good water resistance properties of a conventional epoxy adhesive. Bond strength of these adhesives on new concrete is greater than the strength of the concrete itself. 

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