Adhesion metals

Waterborne contact adhesives contain an elastomer in latex form, usually an acryflc or neoprene-based latex, and a heat-reactive, cross-linkable phenohc resin in the form of an aqueous dispersion. The phenoHc resin improves metal adhesion, green strength, and peel strength at elevated temperature. A typical formulation contains three parts latex and one part phenohc dispersion (dry weight bases). Although metal oxides may be added, reaction of the oxide with the phenohc resin does not occur readily. 

There have been other approaches to obtaining rubber/metal adhesion besides primers or additives consisting of phenolics or epoxies plus halogenated elastomers. For example, carboxylated polymers (olefins and diolefins copolymerized with acrylic acid monomers) have shown excellent adhesion to metals. Very little carboxyl is necessary, and polymers with carboxyl contents as low as 0.1% show good adhesion when laminated to bare steel. When these materials possess... 

Such compositions give good heat resistance and adhesion to unprepared metal. Adhesives based on chlorosulfonated polyethylene have also been modified by an epoxy resin [ 146]. 

Salts of alkyl phosphates and types of other surfactants used as emulsifiers and dispersing agents in polymer dispersions are discussed with respect to the preparation of polymer dispersions for use in the manufactoring and finishing of textiles. Seven examples are presented to demonstrate the significance of surfactants on the properties, e.g., sedimentation, wetting behavior, hydrophilic characteristics, foaming behavior, metal adhesion, and viscosity, of polymer dispersions used in the textile industry [239]. 

In reinforcing materials double-dipped polyesters for improved tire durability, plasma-treated yams for improved bonding in tire, and increased usage of aramid fabric as belt and application of PEN are the areas where manufacturers are showing interest. Introduction of new styles of steel wire geometry for improved mbber to metal adhesion and new steel wire coating formulations for improved mbber to metal bonding are other focused areas of development. 

An isomeric derivative of natural rubber produced by a variety of chemical treatments. The products are resinous and find application as reinforcing agents in natural rubber compounds (particularly in shoe soles) and as rubber-to-metal adhesives. 

One of the most important requirements of a structural adhesive bond is durability that is, the ability to retain a significant portion of its load bearing capability for long periods of time under the wide variety of environmental conditions which are likely to be encountered during service life.CjJ Unfortunately, the poor durability of metal/adhesive bonds in wet, hostile environments has proven to be the major obstacle to widespread development and practical usage within many industries. 

Moisture acts as a debonding agent through one of or a combination of the following mechanisms 1) attack of the metallic surface to form a weak, hydrated oxide interface, 2) moisture assisted chemical bond breakdown, or 3) attack of the adhesive. (2 ) A primary drawback to good durability of metal/adhesive bonds in wet environments is the ever present substrate surface oxide. Under normal circumstances, the oxide layer can be altered, but not entirely removed. Since both metal oxides and water are relatively polar, water will preferentially adsorb onto the oxide surface, and so create a weak boundary layer at the adhesive/metal interface. For the purposes of this work, the detrimental effects of moisture upon the adhesive itself will be neglected. The nitrile rubber modified adhesive used here contains few hydrolyzable ester linkages and therefore will be considered to remain essentially stable. 

In essence, the durability of metal/adhesive joints is governed primarily by the combination of substrate, surface preparation, environmental exposure and choice of adhesive. As stated earlier, the choice of the two-part nitrile rubber modified epoxy system (Hughes Chem - PPG) was a fixed variable, meeting the requirement of initial joint strength and cure cycle and was not, at this time, examined as a reason for joint failure. Durability, as influenced by substrate, surface preparation, and environmental exposure were examined in this study using results obtained from accelerated exposure of single lap shear adhesive joints. 

The mercaptan-epoxide coupling reaction indicates the true bi-functlonal nature of such inhibitors. The poor performance of the aminosilane compound [expected to strengthen the metal-adhesive bond (20)] is not completely understood at this time. Using... 

Adhesion tests can be broken into two categories qualitative and quantitative. They vary from a simple Scotch tape test to a complicated flyer tape test, which requires precision-machined specimens and a very expensive testing facility. Quantitative (such as peeling) tests have been developed for coatings on plastics (12), but not to the same extent for metal-to-metal systems. The quantitative testing systems in limited use, mainly in the electronics industry, are not commonly present in production plants but have been used to aid in process development. For quality control purposes, qualitative tests for metal-to-metal adhesion (13) are usually adequate. The adhesion of some plated metal parts is improved with baking for 1 to 4 h at relatively low (120 to 320°C) temperatures. 

Gent, A.N. and Kaang, S.Y. (1989). Pull-out and push-out tests for rubber-to-metal adhesion. Rubber Chem. Technol. 62, 757-766. 

Diirig, U., Zuger, O., and Pohl, D. W. (1990). Observation of metal adhesion using scanning tunneling microscopy. Phys. Rev. Lett. 65, 349-352. 

Semerdjiev, S. Metal to metal adhesive bonding. Business Books, London, 1970... 

At l/pound they are finding applications in electrical and electronic equipment, hot household appliances, automotive under-the-hood parts, and aircraft ducts and panelling, as well as hot water service and metal/metal adhesives. 

Rubber is frequently used as a composite with other solids, for example in tyres, belting and coated fabrics, or may be in contact with other solids during use. The testing of composite materials or products containing rubber is, in general, outside the scope of this book but certain tests which are usually considered to be rubber tests are included here. These are adhesion to metals, adhesion to fabrics, adhesion to cord, corrosion of metals and paint staining. 

The primer chosen for this investigation consisted of an equimolar mixture of phenyl- and amino-functional silanes, suggested as a potential superior primer for aluminum/epoxy adhesive joints [7], The amino-functional silane is known to be effective as an adhesion promoter for fiber-reinforced composite materials [1, 2] as well as for epoxy/metal adhesive joints [8, 9] and provides for strong chemical interaction between the adhesive and primer, while the phenyl functional silane should reduce the overall concentration of polar, hydrophilic functional groups in the interphase region and at the same time maintain or improve the ability of the resin and primer to interpenetrate due to its structural similarity to the adhesive resin. 

The curve Da(Gz 1) is limiting, because it corresponds to process parameters, which provide the minimum necessary level of adhesive strength. The area below this curve (at a definite mold temperature Tm) corresponds to the Da and Gzn Numbers, for which the degree of conversion is less than the critical level these parameters do not provide the maximum output. Points above this curve, represent inadmissible process parameters, which do not provide the required level of polymer-metal adhesive strength. 

What are the metal adhesion layers usually used to pattern metal on wafers (2 marks)... 

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