Metal substrates

The metal substrate evidently affords a huge ( 10 and even as high as 10 [84, 85]) increase in the cross-section for Raman scattering of the adsorbate. There are two broad classes of mechanisms which are said to contribute to this enhancenient [, and Ml- The first is based on electromagnetic effects and the second on cheniicaT effects. Of these two classes the fomier is better understood and, for the most part, the specific mechanisms are agreed upon the latter is more complicated and is less well understood. SERS enhancenient can take place in either physisorbed or chemisorbed situations, with the chemisorbed case typically characterized by larger Raman frequency shifts from the bulk phase. 

Figure Bl.22.3. RAIRS data in the C-H stretching region from two different self-assembled monolayers, namely, from a monolayer of dioctadecyldisulfide (ODS) on gold (bottom), and from a monolayer of octadecyltrichlorosilane (OTS) on silicon (top). Although the RAIRS surface selection rules for non-metallic substrates are more complex than those which apply to metals, they can still be used to detemiine adsorption geometries. The spectra shown here were, in fact, analysed to yield the tilt (a) and twist (p) angles of the molecular chains in each case with respect to the surface plane (the resulting values are also given in the figure) [40].

Kruger S, Birkenheuer U and Rdsch N 1994 Density functional approach to moderately large cluster embedding for infinite metal substrates J. Eleotron Speotroso. Relat Phenom. 69 31... 

GaAs has been coated with thiols with a view to modifying devices [123]. For these films, S-As bonds are presumed to be present. An ordering of the chains for = 18 has been reported. However, this system has generally been much less investigated than those involving metal substrates. 

Electroless plating on metal substrates can be improved by addition of pentaerythritol, either to a photosensitive composition of a noble metal salt (99), or with glycerine to nickel plating solutions (100). Both resolution and covering power of the electrolyte are improved. 

For wear resistance and low friction, coatings of PTFE or M0S2 generally have been satisfactory. Use of low thermal expansion filler in PTFE helps minimise cracking and loss of adhesion from metal substrates with their lower coefficients of expansion. 

The composition of the builders in an alkaline cleaner is dependent on the metal substrate from which the soil is to be removed. For steel (qv) or stainless steel aggressive, ie, high pH, alkaline salts such as sodium or potassium hydroxide can be used as the main alkaline builder. For aluminum, zinc, brass, or tin plate, less aggressive (lower pH) builders such as sodium or potassium siUcates, mono- and diphosphates, borates, and bicarbonates are used. 

Corrosion inhibitors are used to protect both the container and the metal substrate being stripped. Acid activated removers use inhibitors to block corrosion on active metals. Typical inhibitors are propylene oxide [75-56-9], butylene oxide [9106-88-7], triethylammonium phosphates, and sodium ben2oate [532-32-1] (see Corrosion and corrosion control). 

Copper Sulfide—Cadmium Sulfide. This thin-film solar cell was used in early aerospace experiments dating back to 1955. The Cu S band gap is ca 1.2 eV. Various methods of fabricating thin-film solar cells from Cu S/CdS materials exist. The most common method is based on a simple process of serially overcoating a metal substrate, eg, copper (16). The substrate first is coated with zinc which serves as an ohmic contact between the copper and a 30-p.m thick, vapor-deposited layer of polycrystaUine CdS. A layer is then formed on the CdS base by dipping the unit into hot cuprous chloride, followed by heat-treating it in air. A heterojunction then exists between the CdS and Cu S layers. 

Alternating equimolar copolymers of vinyl acetate and ethylene and alternating copolymers of vinyl acetate and acrylonitrile have been reported (127,128). Vinyl acetate and certain copolymers can be produced directly as films on certain metallic substrates by electroinitiation processes in which the substrate functions as one electrode (129). 

The use of nylon-11 for powder coatings or dry coatings (qv) has been developed in response to a growing concern for the environment (44) (see Coating PROCESSES, powder technology). Electrostatic deposition allows thin films to be appHed to metal substrates. Once the powder is appHed, it must be melted and coalesced into a continuous plastic film. Eorced draft or irradiant ovens are used for fusion, and because no polymerization or cross-linkage are required for curing, coated objects can be processed quickly and air-cooled (45). 

CAMET control catalyst was shown to obtain 80% NO reduction and 95% carbon monoxide reduction in this appHcation in the Santa Maria, California cogeneration project. The catalyst consists of a cormgated metal substrate onto which the active noble metal is evenly deposited with a washcoat. Unlike the typical 20 on titania turbine exhaust catalysts used eadier in these appHcations, the CAMET catalyst is recyclable (52). 

Adhesion to Metals. For interaction between coating and substrate to occur, it is necessary for the coating to wet the substrate (107). Somewhat oversimplified, the surface tension of the coating must be lower than the surface tension of the substrate. In the case of metal substrates, clean metal surfaces have very high surface tensions and any coating wets a clean metal substrate. 

Resins are also used for permanent tooth-colored veneers on fixed prostheses, ie, crown and bridges. Compositions for this application include acryflcs, vinyl—acryflcs, and dimethacrylates, as well as silica- or quartz-microfilled composites. The resins are placed on the metallic substrates of the prostheses and cured by heat or light. These resins are inexpensive, easy to fabricate, and can be matched to the color of tooth stmcture. Acrylic facings do not chemically adhere to the metals and are retained only by curing the resin into mechanical undercuts designed into the metal substrate. They have relatively low mechanical strength and color stability, and poor abrasion and strain resistance they also deform more under the stress of mastication than porcelain veneers or facings. 

Cladding may be less expensive than selective electro deposition when coatings greater than 1 p.m of a noble metal are required, but may be more expensive than electro deposition for thinner coatings. Selective techniques are most easily used for sheet metal substrates that are to be machine stamped and formed into contacts. Clad noble metals are considerably more ductile (and less hard) than comparable electro deposits and, therefore, are better suited to forming operations. Contacts that are made into separate parts from rod by screw machining are usually coated on all exposed surfaces by barrel electroplating. 

---