Conventional Welding

Then, the weld depths penetration are controlled in a pulse-echo configuration because the weld bead (of width 2 mm) disturbs the detection when the pump and the probe beams are shifted of 2.2 mm. The results are presented in figure 8 (identical experimental parameters as in figure 7). The slow propagation velocities for gold-nickel alloy involve that the thermal component does not overlap the ultrasonic components, in particular for the echo due to the interaction with a lack of weld penetration. The acoustic response (V shape) is still well observed both for the slot of height 1.7 mm and for a weld depth penetration of 0.8 mm (lack of weld penetration of 1.7 mm), even with the weld bead. This is hopeful with regard to the difficulties encountered by conventional ultrasound in the case of the weld depths penetration. 

Although the present Good Workmanship approach actually gives conventional NDT methods the credit they deserve (their capabilities are well-used), there should nevertheless be a certainty beyond reasonable doubt that an accepted weld is fit for service. Many years of industrial experience have demonstrated that this certainty statistically exists. We are not doing things totally wrong. 

But there is a price to be paid. Good Workmanship acceptance criteria for conventional techniques must, to a certain extent, be conservative, in order to compensate for the inherent "limitations" of conventional NDT. And, what is worse, the degree of conservatism is more or less unknown. Therefore the question can be asked "if the historic background of present NDT practice would not exist, what would we like to know today about a weld to be able to accept or reject it "... 

Transition Joints. Use of explosion-clad transition joints avoids the limitations involved in joining two incompatible materials by bolting or riveting. Many transition joints can be cut from a single large-area flat-plate clad and deflvered to limit the temperature at the bond interface so as to avoid undesirable diffusion. Conventional welding practices may be used for both similar metal welds. 

The use of carbon dioxide gas for shielded arc welding with semiautomatic microwire welding equipment has led to welding speeds up to 10 times those obtainable within conventional equipment. No cleaning or wire bmshing of the welds is required (45) (see Welding). 

The variables in tube-end welding were discussed in two unpublished papers (Emhardt, Heat Exchanger Tube-to-Tubesheet Joints, ASME Pap. 69-WA/HT-47 and Reynolds, Tube Welding for Conventional and Nuclear Power Plant Heat Exchangers, ASME Pap. 69-WA/HT-24), which were presented at the November 1969 meeting of the American Society of Mechanical Engineers. 

Although not commonly listed as a weld defect, high-welding stress nevertheless provides an essential ingredient to stress-corrosion cracking and other failures. It differs in an important respect from other types of weld defects in that stresses cannot be visually identified or revealed by conventional nondestructive testing techniques. 

In general, the Aaberg principle is suitable for all open processes which demand an open work area. These processes avoid the use of closed or partially closed systems, for instance a conventional hood with specific walls around the pollution source. In particular, the principle is very suitable for welding (i.e., spraying particle sources) or hot sources of contaminant. Some examples of open... 

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