Cobalt carbonylation

Carbonyiation of butadiene gives two different products depending on the catalytic species. When PdCl is used in ethanol, ethyl 3-pentenoate (91) is obtained[87,88]. Further carbonyiation of 3-pentenoate catalyzed by cobalt carbonyl affords adipate 92[89], 3-Pentenoate is also obtained in the presence of acid. On the other hand, with catalysis by Pd(OAc)2 and Ph3P, methyl 3,8-nonadienoate (93) is obtained by dimerization-carbonylation[90,91]. The presence of chloride ion firmly attached to Pd makes the difference. The reaction is slow, and higher catalytic activity was observed by using Pd(OAc) , (/-Pr) ,P, and maleic anhydride[92]. Carbonyiation of isoprcne with either PdCi or Pd(OAc)2 and Ph,P gives only the 4-methyl-3-pentenoate 94[93]. 

The 3.8-nonadienoate 91, obtained by dimerization-carbonylation, has been converted into several natural products. The synthesis of brevicomin is described in Chapter 3, Section 2.3. Another royal jelly acid [2-decenedioic acid (149)] was prepared by cobalt carbonyl-catalyzed carbonylation of the terminal double bond, followed by isomerization of the double bond to the conjugated position to afford 149[122], Hexadecane-2,15-dione (150) can be prepared by Pd-catalyzed oxidation of the terminal double bond, hydrogenation of the internal double bond, and coupling by Kolbe electrolysis. Aldol condensation mediated by an organoaluminum reagent gave the unsaturated cyclic ketone 151 in 65% yield. Finally, the reduction of 151 afforded muscone (152)[123]. n-Octanol is produced commercially as described beforc[32]. 

An early attempt to hydroformylate butenediol using a cobalt carbonyl catalyst gave tetrahydro-2-furanmethanol (95), presumably by aHybc rearrangement to 3-butene-l,2-diol before hydroformylation. Later, hydroformylation of butenediol diacetate with a rhodium complex as catalyst gave the acetate of 3-formyl-3-buten-l-ol (96). Hydrogenation in such a system gave 2-methyl-1,4-butanediol (97). 

CO, and methanol react in the first step in the presence of cobalt carbonyl catalyst and pyridine [110-86-1] to produce methyl pentenoates. A similar second step, but at lower pressure and higher temperature with rhodium catalyst, produces dimethyl adipate [627-93-0]. This is then hydrolyzed to give adipic acid and methanol (135), which is recovered for recycle. Many variations to this basic process exist. Examples are ARCO s palladium/copper-catalyzed oxycarbonylation process (136—138), and Monsanto s palladium and quinone [106-51-4] process, which uses oxygen to reoxidize the by-product... 

Rhodium Ca.ta.lysts. Rhodium carbonyl catalysts for olefin hydroformylation are more active than cobalt carbonyls and can be appHed at lower temperatures and pressures (14). Rhodium hydrocarbonyl [75506-18-2] HRh(CO)4, results in lower -butyraldehyde [123-72-8] to isobutyraldehyde [78-84-2] ratios from propylene [115-07-17, C H, than does cobalt hydrocarbonyl, ie, 50/50 vs 80/20. Ligand-modified rhodium catalysts, HRh(CO)2L2 or HRh(CO)L2, afford /iso-ratios as high as 92/8 the ligand is generally a tertiary phosphine. The rhodium catalyst process was developed joindy by Union Carbide Chemicals, Johnson-Matthey, and Davy Powergas and has been Hcensed to several companies. It is particulady suited to propylene conversion to -butyraldehyde for 2-ethylhexanol production in that by-product isobutyraldehyde is minimized. 

EG may also be pioduced via glycolic acid using catalysts containing strong acids (66), cobalt carbonyl (67—69), rhodium oxide (68), or HE solvent (70,71) (see Glycols, ETHYLENE glycol). 

Ma.nufa.cture. Nickel carbonyl can be prepared by the direct combination of carbon monoxide and metallic nickel (77). The presence of sulfur, the surface area, and the surface activity of the nickel affect the formation of nickel carbonyl (78). The thermodynamics of formation and reaction are documented (79). Two commercial processes are used for large-scale production (80). An atmospheric method, whereby carbon monoxide is passed over nickel sulfide and freshly reduced nickel metal, is used in the United Kingdom to produce pure nickel carbonyl (81). The second method, used in Canada, involves high pressure CO in the formation of iron and nickel carbonyls the two are separated by distillation (81). Very high pressure CO is required for the formation of cobalt carbonyl and a method has been described where the mixed carbonyls are scmbbed with ammonia or an amine and the cobalt is extracted as the ammine carbonyl (82). A discontinued commercial process in the United States involved the reaction of carbon monoxide with nickel sulfate solution. 

Ligand-Modified Cobalt Process. The ligand-modified cobalt process, commercialized in the early 1960s by Shell, may employ a trialkylphosphine-substituted cobalt carbonyl catalyst, HCo(CO)2P( -C4H2)3 [20161 -43-7] to give a significantly improved selectivity to straight-chain... 

In the reaction of aHyl alcohol with carbon monoxide using cobalt carbonyl, Co(CO)g as the catalyst, in the presence of a small amount of hydrogen and carbon monoxide under pressure, 9.8 MPa (1420 psi), at 100°C, intramolecular hydroesterification takes place, yielding y-butyrolactone [96-48-0] (16). 

The first CO route to make adipic acid is a BASF process employing CO and methanol in a two-step process producing dimethyl adipate [627-93-0] which is then hydroly2ed to the acid (43—46). Cobalt carbonyl catalysts such as Co2(CO)g are used. Palladium catalysts can be used to effect the same reactions at lower pressures (47—49). 

Primary Amyl Alcohols. Primary amyl alcohols (qv) are manufactured by hydroformylation of mixed butenes, followed by dehydrogenation (114). Both 1-butene and 2-butene yield the same product though in slightly different ratios depending on the catalyst and conditions. Some catalyst and conditions produce the alcohols in a single step. By modifying the catalyst, typically a cobalt carbonyl, with phosphoms derivatives, such as tri( -butyl)phosphine, the linear alcohol can be the principal product from 1-butene. 

The stereospecific polymerization of alkenes is catalyzed by coordination compounds such as Ziegler-Natta catalysts, which are heterogeneous TiCl —AI alkyl complexes. Cobalt carbonyl is a catalyst for the polymerization of monoepoxides several rhodium and iridium coordination compounds... 

C-19 dicarboxyhc acid can be made from oleic acid or derivatives and carbon monoxide by hydroformylation, hydrocarboxylation, or carbonylation. In hydroformylation, ie, the Oxo reaction or Roelen reaction, the catalyst is usually cobalt carbonyl or a rhodium complex (see Oxo process). When using a cobalt catalyst a mixture of isomeric C-19 compounds results due to isomerization of the double bond prior to carbon monoxide addition (80). 

In hydrocarboxylation, the Reppe reaction, the catalyst can be nickel or cobalt carbonyl or a palladium complex where R = H or alkyl. 

Remarkably few examples of this type of ring construction are available. The cobalt carbonyl hydride catalyzed hydroformylation of A/,A/ -diallylcarbamates has provided 3-pyrrolidinones (Scheme 61a) (81JOC4433). The pyrrole synthesis shown in Scheme 61b depends on Michael addition of ethyl a-lithioisocyanoacetate to ethyl a-isocyanocrotonate (77LA1174). 

KHAND PAUSON Cyclopentenone Annulat/on Cyclopentenone synthesis from cartxin monoxide acetylene and olefins, cobalt carbonyl catalyzed. 

Pd(Ph3P)2Cl2(Bu3SnH, benzene) or cobalt carbonyl. The palladium method cleaves allyl esters, propargyl phosphates, and propargyl carbamates as well. 

A simplified reaction scheme is shown in Fig. 26.5 Again, the ability of rhodium to change its coordination number and oxidation state is crucial, and this catalyst has the great advantage over the conventional cobalt carbonyl catalyst that it operates efficiently at much lower temperatures and pressures and produces straight-chain as opposed to branched-chain products. 

The catalyst is a cobalt carbonyl that is prepared in situ from cobaltous hydroxide, and nonylpyridine is the promotor. Oxidation of the aldehyde produces 3-hydroxypropionic acid. 1,3-Propanediol and 3-hydroxypropi-onic acid could also be produced from acrolein (Chaper 8). ... 

Cobalt carbonyl radicals and radical reactions of cobalt carbonyl. G. Palyi, F. Ungvary, V. Galamb andL. Marko, Coord. Chem. Rev., 1984, 53, 37-53 (90). 

The industrially used homogeneous catalysts for the hydroformylation of higher molecular olefins into aldehydes, which are hydrogenated to the corresponding surfactant alcohols, are cobalt carbonyl [47] or cobalt carbonylItert-phosphine complexes [48]. 

The formation of isomeric aldehydes is caused by cobalt organic intermediates, which are formed by the reaction of the olefin with the cobalt carbonyl catalyst. These cobalt organic compounds isomerize rapidly into a mixture of isomer position cobalt organic compounds. The primary cobalt organic compound, carrying a terminal fixed metal atom, is thermodynamically more stable than the isomeric internal secondary cobalt organic compounds. Due to the less steric hindrance of the terminal isomers their further reaction in the catalytic cycle is favored. Therefore in the hydroformylation of an olefin the unbranched aldehyde is the main reaction product, independent of the position of the double bond in the olefinic educt ( contrathermodynamic olefin isomerization) [49]. 

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