Cobalt carbonyls synthesis

The 3.8-nonadienoate 91, obtained by dimerization-carbonylation, has been converted into several natural products. The synthesis of brevicomin is described in Chapter 3, Section 2.3. Another royal jelly acid [2-decenedioic acid (149)] was prepared by cobalt carbonyl-catalyzed carbonylation of the terminal double bond, followed by isomerization of the double bond to the conjugated position to afford 149[122], Hexadecane-2,15-dione (150) can be prepared by Pd-catalyzed oxidation of the terminal double bond, hydrogenation of the internal double bond, and coupling by Kolbe electrolysis. Aldol condensation mediated by an organoaluminum reagent gave the unsaturated cyclic ketone 151 in 65% yield. Finally, the reduction of 151 afforded muscone (152)[123]. n-Octanol is produced commercially as described beforc[32]. 

Remarkably few examples of this type of ring construction are available. The cobalt carbonyl hydride catalyzed hydroformylation of A/,A/ -diallylcarbamates has provided 3-pyrrolidinones (Scheme 61a) (81JOC4433). The pyrrole synthesis shown in Scheme 61b depends on Michael addition of ethyl a-lithioisocyanoacetate to ethyl a-isocyanocrotonate (77LA1174). 

KHAND PAUSON Cyclopentenone Annulat/on Cyclopentenone synthesis from cartxin monoxide acetylene and olefins, cobalt carbonyl catalyzed. 

Treatment of the 1,2-oxazines 52 with carbon monoxide at 1000 psi in the presence of cobalt carbonyl brings about insertion of carbon monoxide to form the 1,3-oxazepines S3 <96TL2713>. A convenient route to P-lactams fused to oxepines is made available by alkene metathesis. Thus reaction of 4-acetoxyazetidin-2-one with ally alcohol in the presence of zinc acetate, followed by iV-allylation of the nitrogen affords the derivative 54 which cyclises by RCM to form the oxazepinone 55 <96CC2231>. The same communication describes a similar synthesis of 1,3-dioxepines. 

Only a few other cobalt complexes of the type covered in this review (and therefore excluding, for example, the cobalt carbonyls) have been reported to act as catalysts for homogeneous hydrogenation. The complex Co(DMG)2 will catalyze the hydrogenation of benzil (PhCOCOPh) to benzoin (PhCHOHCOPh). When this reaction is carried out in the presence of quinine, the product shows optical activity. The degree of optical purity varies with the nature of the solvent and reaches a maximum of 61.5% in benzene. It was concluded that asymmetric synthesis occurred via the formation of an organocobalt complex in which quinine was coordinated in the trans position (133). Both Co(DMG)2 and cobalamin-cobalt(II) in methanol will catalyze the following reductive methylations ... 

Hydroformylation is an important industrial process carried out using rhodium phosphine or cobalt carbonyl catalysts. The major industrial process using the rhodium catalyst is hydroformylation of propene with synthesis gas (potentially obtainable from a renewable resource, see Chapter 6). The product, butyraldehyde, is formed as a mixture of n- and iso- isomers the n-isomer is the most desired product, being used for conversion to butanol via hydrogenation) and 2-ethylhexanol via aldol condensation and hydrogenation). Butanol is a valuable solvent in many surface coating formulations whilst 2-ethylhexanol is widely used in the production of phthalate plasticizers. 

The first stage of the process is a hydroformylation (oxo) reaction from which the main product is n-butyraldehyde. The feeds to this reactor are synthesis gas (CO/H2 mixture) and propylene in the molar ratio 2 1, and the recycled products of isobutyraldehyde cracking. The reactor operates at 130°C and 350 bar, using cobalt carbonyl as catalyst in solution. The main reaction products are n- and isobutyraldehyde in the ratio of 4 1, the former being the required product for subsequent conversion to 2-ethylhexanol. In addition, 3 per cent of the propylene feed is converted to propane whilst some does not react. 

Main-group cobalt carbonyl clusters are well known, with neutral clusters such as Sn Co(CO)4 4 and anionic clusters such as [Bi Co(CO)4 4] reported.87 Synthesis proceeds for the former as follows (Equation (3)) ... 

Rhodium and cobalt carbonyls have long been known as thermally active hydroformylation catalysts. With thermal activation alone, however, they require higher temperatures and pressures than in the photocatalytic reaction. Iron carbonyl, on the other hand, is a poor hydroformylation catalyst at all temperatures under thermal activation. When irradiated under synthesis gas at 100 atm, the iron carbonyl catalyzes the hydroformylation of terminal olefins even at room temperatures, as was first discovered by P. Krusic. ESR studies suggested the formation of HFe9(C0) radicals as the active catalyst, /25, 26/. Our own results support this idea, 111,28/. Light is necessary to start the hydroformylation of 1-octene with the iron carbonyl catalyst. Once initiated, the reaction proceeds even in the... 

A somewhat related process, the cobalt-mediated synthesis of symmetrical benzo-phenones from aryl iodides and dicobalt octacarbonyl, is shown in Scheme 6.49 [100]. Here, dicobalt octacarbonyl is used as a combined Ar-I bond activator and carbon monoxide source. Employing acetonitrile as solvent, a variety of aryl iodides with different steric and electronic properties underwent the carbonylative coupling in excellent yields. Remarkably, in several cases, microwave irradiation for just 6 s was sufficient to achieve full conversion An inert atmosphere, a base or other additives were all unnecessary. No conversion occurred in the absence of heating, regardless of the reaction time. However, equally high yields could be achieved by heating the reaction mixture in an oil bath for 2 min. 

Scheme 6.49 Cobalt carbonyl-mediated synthesis ofdiaryl ketones.

Withers, H.P., Eliezer, K.F., and Mitchell, J.W. 1990. Slurry-phase Fischer-Tropsch synthesis and kinetic studies over supported cobalt carbonyl derived catalysts. Ind. Eng. Chem. Res. 29 1807-14. 

To achieve, then, high acetic acid selectivity directly from synthesis gas (eq. 1) it is necessary to balance the rates of the two consecutive steps of this preparation - ruthenium-carbonyl catalyzed methanol formation (10) (Figures 2 and 5) and cobalt-carbonyl catalyzed carbonylation to acetic acid (Figure 6) - such that the instantaneous concentration of methanol does not build to the level where competing secondary reactions, particularly methanol homologation (7, H), ester homologation (12, 13), and acid esterification (1 ), become important. 

Carboxylation of dienes and trienes, which takes place in a stepwise fashion, affords mono- or dicarboxylated products.146 Cobalt carbonyl,147 palladium chloride,148 149 and palladium complexes150 were used. 1,4 Addition to 1,3-butadiene gives the corresponding unsaturated tram ester (methyl trans-3-pentenoate) in the presence of [Co(CO)4]2 and a pyridine base.147 The second carboxylation step requires higher temperature than the first one to yield dimethyl adipate. In a direct synthesis (110°C, 500 atm, then 200°C, 530 atm) 51% selectivity was achieved.147... 

A regiospecific synthesis of hydroxybutenolides (59) has been carried out by Alper et al.,l0S using cobalt carbonyl-catalyzed carbonylation of alkynes. More such examples of PTC in organometallic chemistry106-108 undoubtedly will be developed. 

T,he hydroformylation reaction or oxo synthesis has been used on an industrial scale for 30 years, and during this time it has developed into one of the most important homogeneously-catalyzed technical processes (I). A variety of technical processes have been developed to prepare the real catalyst cobalt tetracarbonyl hydride from its inactive precursors, e.g., a cobalt salt or metallic cobalt, to separate the dissolved cobalt carbonyl catalyst from the reaction products (decobaltation) and to recycle it to the oxo reactor. The efficiency of each step is of great economical importance to the total process. Therefore many patents and papers have been published concerning the problem of making the catalyst cycle as simple as possible. Another important problem in the oxo synthesis is the formation of undesired branched isomers. Many efforts have been made to keep the yield of these by-products at a minimum. 

T T ydroformylation of olefins to aldehydes over cobalt carbonyl catalysts is the first step in the industrial synthesis of oxo alcohols (1, 2). Reaction conditions require temperatures above 150 °C and pressures up to 3000 psig. Subsequent aldehyde hydrogenation occurs over supported cobalt or molybdenum disulfide catalysts. 

FT-ICR, see Fourier-transform ion cyclotron resonance Fullerene[60], germanium-germanium addition, 10, 748 Fullerenes with cobalt, 7, 51 on cobalt Cp rings, 7, 73 inside metallodendrimers, 12, 401 microwave applications, 1, 334 Pd rc-complexes, 8, 348 Ru—Os complexes, 6, 830 with tungsten carbonyls, 5, 687 )2-Fullerenes, with platinum, 8, 634 Fulvalene actinide complex, synthesis, 4, 232 Fulvalene chromium carbonyls, synthesis and characteristics, 5, 264... 

An unusual synthesis of acyldienes from conjugated dienes, carbon monoxide, and alkyl or acyl halides using cobalt carbonylate anion as a catalyst should be mentioned here (57). The reaction apparently involves the addition of an acylcobalt carbonyl to a conjugated diene to produce a l-acylmethyl-7r-allylcobalt tricarbonyl, followed by elimination of cobalt hydrocarbonyl in the presence of base. The reaction can thus be made catalytic. Since the reaction was discussed in detail in the recent review by Heck (59), it will not be pursued further here. 

With the conventional cobalt carbonyl catalyst, the ratio of n- to isobutyraldehyde produced is between 3 and 4 1. This low ratio represents a significant loss of propylene and synthesis gas (20-25%) to the lower valued or unwanted isobutyraldehyde. In lieu of having large and expensive storage facilities, isobutyraldehyde or isobutanol is frequently burned for fuel value. An alternative to burning is the expensive catalytic cracking of isobutyraldehyde to form synthesis gas and propylene for recycle and consumption in the hydroformylation step (2). 

The unique hydrogenating ability of a mixture of synthesis gas and a cobalt catalyst is intimately associated with the chemistry of the cobalt compounds formed under these conditions, namely dicobalt octacarbonyl and cobalt hydrocarbonyl. Before any mechanism for the hydrogenation reaction is discussed it is imperative to consider, if even briefly, the chemistry of the cobalt carbonyls. 

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