Cobalt carbonyl preparation

The 3.8-nonadienoate 91, obtained by dimerization-carbonylation, has been converted into several natural products. The synthesis of brevicomin is described in Chapter 3, Section 2.3. Another royal jelly acid [2-decenedioic acid (149)] was prepared by cobalt carbonyl-catalyzed carbonylation of the terminal double bond, followed by isomerization of the double bond to the conjugated position to afford 149[122], Hexadecane-2,15-dione (150) can be prepared by Pd-catalyzed oxidation of the terminal double bond, hydrogenation of the internal double bond, and coupling by Kolbe electrolysis. Aldol condensation mediated by an organoaluminum reagent gave the unsaturated cyclic ketone 151 in 65% yield. Finally, the reduction of 151 afforded muscone (152)[123]. n-Octanol is produced commercially as described beforc[32]. 

Ma.nufa.cture. Nickel carbonyl can be prepared by the direct combination of carbon monoxide and metallic nickel (77). The presence of sulfur, the surface area, and the surface activity of the nickel affect the formation of nickel carbonyl (78). The thermodynamics of formation and reaction are documented (79). Two commercial processes are used for large-scale production (80). An atmospheric method, whereby carbon monoxide is passed over nickel sulfide and freshly reduced nickel metal, is used in the United Kingdom to produce pure nickel carbonyl (81). The second method, used in Canada, involves high pressure CO in the formation of iron and nickel carbonyls the two are separated by distillation (81). Very high pressure CO is required for the formation of cobalt carbonyl and a method has been described where the mixed carbonyls are scmbbed with ammonia or an amine and the cobalt is extracted as the ammine carbonyl (82). A discontinued commercial process in the United States involved the reaction of carbon monoxide with nickel sulfate solution. 

The catalyst is a cobalt carbonyl that is prepared in situ from cobaltous hydroxide, and nonylpyridine is the promotor. Oxidation of the aldehyde produces 3-hydroxypropionic acid. 1,3-Propanediol and 3-hydroxypropi-onic acid could also be produced from acrolein (Chaper 8). ... 

Organomercury compounds undergo a similar reaction. Alkyl and aryl Grignard reagents can be converted to carboxylic esters with Fe(CO)5 instead of CO. Amides have been prepared by the treatment of trialkyl or triarylboranes with CO and an imine, in the presence of catalytic amounts of cobalt carbonyl ... 

The hypothesis that the cobalt carbonyl radicals are the carriers of catalytic activity was disproved by a high pressure photochemistry experiment /32/, in which the Co(CO), radical was prepared under hydroformylation conditions by photolysis of dicobalt octacarbonyl in hydrocarbon solvents. The catalytic reaction was not enhanced by the irradiation, as would be expected if the radicals were the active catalyst. On the contrary, the Co(C0)4 radicals were found to inhibit the hydroformylation. They initiate the decomposition of the real active catalyst, HCo(C0)4, in a radical chain process /32, 33/. 

Preparation of arylacetic acids using a cobalt carbonyl complex... 

As, for the most part, the corresponding ester derivatives are a more important synthetic target, recent literature has demonstrated methods to prepare the esters directly. Examples include the use of nickel carbonyl in a methanol/dimethylformamide solvent system(37) the direct conversion of benzyl alcohol to methylphenyl-acetate using cobalt carbonyl(38) and a reaction system which utilizes an ammonium salt bound to an organic polymer(39). 

The reaction conditions were mild (room temperature, 1 atm CO) and a two-fold excess of base was used along with a catalytic amount of cobalt carbonyl. The product distribution was quantified by VPC. The mixtures contained starting material, ester product, and various amounts of methyl benzyl ether. No detectable amounts of benzyl alcohol, ketones, or hydrocarbons were seen. Potassium methoxide alone afforded mostly the ether. A mixture of potassium methoxide and alumina gave a slight improvement in ester yield but the predominant product was again the ether. In contrast, when potassium methoxide on alumina was used, the carboxyalkylated product, methyl phenylacetate, was prepared in 70 yield with little ether detected. Benzyl chloride reacted in a similar fashion under these mild reaction conditions. Other alkoxide and carbonate bases could be used as... 

Cyclododecene may be prepared from 1,5,9-cyclododecatriene by the catalytic reduction with Raney nickel and hydrogen diluted with nitrogen, with nickel sulfide on alumina, with cobalt, iron, or nickel in the presence of thiophene, with palladium on charcoal, with palladimn chloride in the presence of water, with palladium on barium sulfate, with cobalt acetate in the presence of cobalt carbonyl, and with cobalt carbonyl and tri- -butyl phosphine. It may also be obtained from the triene by reduction with lithium and ethylamine, by disproportionation, - by epoxidation followed by isomerization to a ketone and WoliT-Kishner reduction, and from cyclododecanone by the reaction of its hydrazone with sodium hydride. ... 

The interaction of Co2(CO)g and Co4(CO)i2 with many common inorganic supports as oxides and zeolites has been reported, and catalysts prepared from cobalt carbonyls have been used in the main reactions in which cobalt is used as active... 

The compound may be prepared in a similar way from cobalt(II) iodide. Also, it may be prepared by thermal decomposition of cobalt carbonyl hydride ... 

To achieve, then, high acetic acid selectivity directly from synthesis gas (eq. 1) it is necessary to balance the rates of the two consecutive steps of this preparation - ruthenium-carbonyl catalyzed methanol formation (10) (Figures 2 and 5) and cobalt-carbonyl catalyzed carbonylation to acetic acid (Figure 6) - such that the instantaneous concentration of methanol does not build to the level where competing secondary reactions, particularly methanol homologation (7, H), ester homologation (12, 13), and acid esterification (1 ), become important. 

The cobalt(O) complex shown in Entry 2 (Table 3.49) could be prepared either by heating a mixture of an alkyne cobalt carbonyl complex with polystyrene-bound tri-phenylphosphine, or by pretreating resin-bound triphenylphosphine with dicobalt octacarbonyl and then treating the resulting support with the alkyne. 

In the classical oxo process the catalyst cohalt carbonyl is formed in situ by introducing divalent cobalt into the reactor. High temperature is required for this catalyst formation that gives a mixture of aldehydes and alcohols containing only 60-70% of linear product. A new BASF process using cobalt carbonyl hydride shows improved selectivity and efficient catalyst recovery. The catalyst is prepared by passing an aqueous solution of cobalt salt over a promoter and extracting the catalyst from the water phase with olefin. 

T,he hydroformylation reaction or oxo synthesis has been used on an industrial scale for 30 years, and during this time it has developed into one of the most important homogeneously-catalyzed technical processes (I). A variety of technical processes have been developed to prepare the real catalyst cobalt tetracarbonyl hydride from its inactive precursors, e.g., a cobalt salt or metallic cobalt, to separate the dissolved cobalt carbonyl catalyst from the reaction products (decobaltation) and to recycle it to the oxo reactor. The efficiency of each step is of great economical importance to the total process. Therefore many patents and papers have been published concerning the problem of making the catalyst cycle as simple as possible. Another important problem in the oxo synthesis is the formation of undesired branched isomers. Many efforts have been made to keep the yield of these by-products at a minimum. 

Step 1 Formation of the Active Cobalt Carbonyl Catalyst. Many efforts have been made (2, 3, 4) to prepare carbonyl catalyst by treating metallic cobalt or cobalt compounds at high temperatures (150°-200°C) and pressures with carbon monoxide and hydrogen (Reactions 1 and 2). 

The ring expansion of aziridines has been reported in 2001 as a well established protocol [144] for preparing p-lactams in a regioselective manner [145]. A variety of aziridines with different substituents and stereochemistry was subjected to cobalt carbonyl-catalyzed carbonylation to give p-lactams. The ring expansion to... 

A series of cobalt carbonyl complexes of polyphosphazenes have been prepared via arene coordination sites. Examples are shown as 3.65 and 3.66.112 These are synthesized via the reactions of (NPC12) with the sodium salt of the appropriate metal-arene terminated alcohol. Mixed-substituent polymers with trifluoroethoxy or phenoxy cosubstituents have also been prepared. 

It has been observed that rapid isomerization accompanies the cobalt carbonyl-catalyzed hydrosilation of olefins (18). The reaction of equimolar amounts of a trisubstituted silane and dicobalt octacarbonyl has been shown to result in the formation of cobalt hydrocarbonyl (cf. Section IV). A very effective isomerization catalyst may be prepared by treatment of a solution of Co2(CO)8 in olefin ( 0.01 M) with a silicon hydride in sufficient quantity to slightly exceed the cobalt carbonyl concentration. 

Heck demonstrated Eq. (89) for a number of acylcobalt carbonyls, preparing them from the corresponding alkyl halide and sodium cobalt carbonylate. In the presence of bases, cobalt hydrocarbonyl regenerated cobalt carbonylate ion and a catalytic reaction resulted at atmospheric pressure and at temperatures from 0° to 100° C. Thus the following reaction was reported in 56% yield at 50° C ... 

The mercury compounds HgFe(CO)4 and Fe(CO)4(HgX)2 (X = C1, Br, I), which were the first representatives of non-ionic metal derivatives of iron carbonyl hydrides, were discovered by Hock and Stuhlmann (V, 36). During investigations into the preparation of cobalt carbonyls from cobalt halides under CO pressure, in the presence of another metal as a halogen acceptor, we discovered the mixed metal carbonyls M[Co(CO)4]2 (M = Zn, Cd, Hg, Sn) and M[Co(CO)4]3 (M = In, Tl) (44), e.g.,... 

The first stable cobalt carbonyl cation to be prepared was traw-bis(tri-phenylphosphine)cobalt tricarbonyl cation (219), obtained by disproportionation of cobalt carbonyl and carbonylation of Co(PPh3)2I2. Hieber and Freyer examined the reaction of triphenylphosphine with cobalt carbonyl (129, 130). The product from the reaction with triphenylarsine and triphenylstibine is a salt at low temperatures, but, on warming, a redox reaction occurs, producing a substituted cobalt carbonyl (129). Thus the reaction scheme is... 

Carbonylation with iron carbonyls parallels that of cobalt carbonyls. Benzylic chlorides and bromides are carbonylated with Fe(CO)5 in the presence of base. Esters are realized when carbonylation is performed in alcohols under 1 atm of CO with catalytic amounts of iron pentacarbonyl415. Under phase transfer conditions, two predominant routes are available. With catalytic amounts of iron under a CO atmosphere and strongly basic conditions, the carboxylic acids are realized in reasonable yields415,416, whereas mild bases [Ca(OH)2l, stoichiometric amounts of iron carbonyl and the omission of CO give dibenzyl ketones417. In at least a few cases, it is possible to prepare unsymmetrical methyl benzyl ketones418, des Abbayes and coworkers have observed the formation of acyltetracarbonyl anion (52) under the reaction conditions, and have proposed the catalytic cycle in Scheme 8 for the ketone formation418. 

A recent patent (to UOP) (228) claims that active hydroformylation catalysts can be prepared by reacting an aluminated zeolite (prepared from a hydrosol) with HCo(CO)4 vapor. The HCo(CO)4 complex apparently reacts with surface hydroxyl groups releasing hydrogen and yielding a surface-bound cobalt carbonyl complex. The catalyst so formed is claimed to hydroformylate higher olefins to aldehydes and alcohols at 120°C and 240 atm pressure. 

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