Acids chemical resistance

Properly cured epoxy formulations are resistant to most caustics, solvents and many acids except the strongest oxidising acids. Chemical resistance data from the product manufacturer are helpful in selecting the... 

Sulfur mortars are hot melt compounds, available in flake, powder, and ingot forms. They must be heated to a temperature of 250°F/120°C and poured into the joints while hot. Sulfur mortars are particularly usefiil against oxidizing acids. When they are carbon filled, they are suitable for use against combinations of oxidizing acids and hydrofluoric acid. Chemical resistance to strong alkaline solutions and certain organic solvents is poor. 

Excellent weathering and acidic chemical resistance, with good color selection. 

Nylon 6 and 6/6 possess the maximum stiffness, strength, and heat resistance of all the types of nylon. Type 6/6 has a higher melt temperature, whereas type 6 has a higher impact resistance and better processibility. At a sacrifice in stiffness and heat resistance, the higher analogs of nylon are useful primarily for improved chemical resistance in certain environments (acids, bases, and zinc chloride solutions) and for lower moisture absorption. 

The isopropylidene linkage imparts chemical resistance, the ether linkage imparts temperature resistance, and the sulfone linkage imparts impact strength. The brittleness temperature of polysulfones is — 100°C. Polysulfones are clear, strong, nontoxic, and virtually unbreakable. They do not hydrolyze during autoclaving and are resistant to acids, bases, aqueous solutions, aliphatic hydrocarbons, and alcohols. 

Chemical Properties. The hydrolysis of PET is acid- or base-catalyzed and is highly temperature dependent and relatively rapid at polymer melt temperatures. Treatment for several weeks in 70°C water results in no significant fiber strength loss. However, at 100°C, approximately 20% of the PET tenacity is lost in one week and about 60% is lost in three weeks (47). In general, the hydrolysis and chemical resistance of copolyester materials is less than that for PET and depends on both the type and amount of comonomer. 

Chemically Resistant Fibers. Fibers with exceUent chemical resistance to corrosive and/or chemical warfare agents or extreme pH conditions (eg, very acidic or very alkaline) were initially used for protective clothing. However, appHcations for filtration of gases and Hquids in numerous industrial faciHties are now the more important. For example, PPS is suitable for use in filter fabrics for coal-fired boilers because of its outstanding chemical and heat resistance to acidic flue gases and its exceUent durabUity under these end use conditions. Many high tenacity fibers are also chemically inert or relatively unaffected under a variety of conditions. Aramids, gel spun polyethylene, polypropylene, fluorocarbon, and carbon fibers meet these criteria and have been used or are being considered for appHcations where chemical resistance is important. 

The aromatic core or framework of many aromatic compounds is relatively resistant to alkylperoxy radicals and inert under the usual autoxidation conditions (2). Consequentiy, even somewhat exotic aromatic acids are resistant to further oxidation this makes it possible to consider alkylaromatic LPO as a selective means of producing fine chemicals (206). Such products may include multifimctional aromatic acids, acids with fused rings, acids with rings linked by carbon—carbon bonds, or through ether, carbonyl, or other linkages (279—287). The products may even be phenoUc if the phenoUc hydroxyl is first esterified (288,289). 

Carboxyhc acids react with aryl isocyanates, at elevated temperatures to yield anhydrides. The anhydrides subsequently evolve carbon dioxide to yield amines at elevated temperatures (70—72). The aromatic amines are further converted into amides by reaction with excess anhydride. Ortho diacids, such as phthahc acid [88-99-3J, react with aryl isocyanates to yield the corresponding A/-aryl phthalimides (73). Reactions with carboxyhc acids are irreversible and commercially used to prepare polyamides and polyimides, two classes of high performance polymers for high temperature appHcations where chemical resistance is important. Base catalysis is recommended to reduce the formation of substituted urea by-products (74). 

Fibers. The principal type of phenoHc fiber is the novoloid fiber (98). The term novoloid designates a content of at least 85 wt % of a cross-linked novolak. Novoloid fibers are sold under the trademark Kynol, and Nippon Kynol and American Kynol are exclusive Hcensees. Novoloid fibers are made by acid-cataly2ed cross-linking of melt-spun novolak resin to form a fuUy cross-linked amorphous network. The fibers are infusible and insoluble, and possess physical and chemical properties that distinguish them from other fibers. AppHcations include a variety of flame- and chemical-resistant textiles and papers as weU as composites, gaskets, and friction materials. In addition, they are precursors for carbon fibers. 

Nylon-4,6 [24936-71-8] introduced as Stanyl by Dutch State Mines, is synthesized from 1,4-tetramethylenediarnine and adipic acid (202). Stanyl has a high melting temperature (295°C), improved chemical resistance, better dimensional stabiUty, and higher modulus than nylon-6 and nylon-6,6 it is therefore highly suited for industrial yam appHcations, including tire cord. 

In general, polycarbonate resins have fair chemical resistance to aqueous solutions of acids or bases, as well as to fats and oils. Chemical attack by amines or ammonium hydroxide occurs, however, and aUphatic and aromatic hydrocarbons promote crazing of stressed molded samples. Eor these reasons, care must be exercised in the choice of solvents for painting and coating operations. Eor sheet appHcations, polycarbonate is commonly coated with a sihcone—sihcate hardcoat which provides abrasion resistance as well as increased solvent resistance. Coated films are also available. 

Polyester elastomers are resistant to a variety of common solvents including aqueous acids or bases. The chemical resistance of copolyesterether elastomers is shown in Table 13 (193) which gives examples of solvent resistance and is not inclusive. 

Styrene Copolymers. Acrylonitrile, butadiene, a-methylstyrene, acryUc acid, and maleic anhydride have been copolymerized with styrene to yield commercially significant copolymers. Acrylonitrile copolymer with styrene (SAN), the largest-volume styrenic copolymer, is used in appHcations requiring increased strength and chemical resistance over PS. Most of these polymers have been prepared at the cross-over or azeotropic composition, which is ca 24 wt % acrylonitrile (see Acrylonithile polya rs Copolyp rs). 

Shipment and Storage. Sulfur dichloride, if kept dry, is noncorrosive at ambient temperatures, thus carbon steel and Hon can be used Hi the constmction of tanks, piping, and dmms. However, when water or humidity is present, materials resistant to hydrochloric acid must be used, eg, glass-lined pipe. Teflon, titanium, HasteUoy C, or possibly a chemically resistant, glass-reiaforced polyester. Threaded pipe joHits should be assembled with Teflon tape. Hoses should be constmcted with a Teflon inner lining with the outer tube constmcted of Neoprene or braided 316 stainless steel protected by an adequate thickness of Teflon. Sulfur dichloride should be stored away from heat and away from dHect rays of the sum. Toluene and sulfur dichloride react exothermically when catalyzed by Hon or ferric chloride. Safety precautions should be foUowed when such a mixture is present (165). 

Although the main uses for benzoic acid are as a chemical raw material, it also has numerous direct uses. Benzoic acid is used in substantial quantities to improve the properties of various alkyd resin coating formulations, where it tends to improve gloss, adhesion, hardness, and chemical resistance. Benzoic acid terminates chain propagation in alkyd resins (qv) and promotes crystallinity in the final product. 

Most metals, concrete, and other constmction materials are corroded by hydrobromic acid. Suitable materials of constmction include some fiber glass-reinforced plastics, some chemically resistant mbbers, PVC, Teflon, polypropylene, and ceramic-, mbber-, and glass-lined steel. Metals that are used include HasteUoy B, HasteUoy C, tantalum, and titanium. The HasteUoys can only be used at ambient temperatures. Liquid hydrogen bromide under pressure in glass at or above room temperature can attack the glass resulting in unexpected shattering. 

Storage and Handling. The acid should never be allowed to stand in a line completely sealed between two closed valves or check valves. Excessive pressure caused by thermal expansion of the Hquid can cause leaks or pipe mptures. AH lubricants and packing materials in contact with chlorosulfuric acid must be chemically resistant to the acid. Elanged connections are recommended over screwed fittings and flange guards should be used. 

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