Acetate, vinyl

Vinyl acetate is produced by the oxidation of ethylene and acetic acid (4,5). Catalysts for the gas phase oxidation are made from palladium compounds with additional metal compounds on a porous support (6). Catalysts, preferably coated catalysts, can be used for many heterogeneously catalyzed reactions such as hydrogenations and oxidations. 

Among other things, Pd-Au coated catalysts are extremely well suited to the catalysis of the gas phase oxidation of ethylene and acetic acid to give vinyl acetate. The catalytically active metals are deposited in the form of a shell on or in the outermost layer of the support. They are often produced by penetration of the support with metal salts into a surface region and subsequent precipitation by alkalis to form water insoluble Pd-Au compounds (5). 

Conventionally, a fixed bed catalyst containing palladium, a promoter metal, and an alkali metal acetate is used. The fixed bed catalyst components are supported on a porous carrier such as silica, zirconia or alumina. 

A fluid bed process for oxyacylation of olefins has been described (4). The fluid bed process overcomes some of the disadvantages in the fixed bed operation to produce vinyl acetate. In the fluid bed process the catalyst is continuously homogeneously mixed in the reactor resulting in a significant improvement in the homogeneous addition of the promoter even if it is introduced through a single outlet. 

The fluid bed operation allows the continuous removal of a portion of deactivated catalyst and continuous replacement of catalyst during operation. This results in a steady state performance. In addition, a fluid bed reactor is nearly isothermal by design, which minimizes catalyst deactivation due to exposure to excessive heat. 

Although we have included acetic acid manufacture under ethylene derivatives, as you can see it is made from three of the seven basic organics ethylene, C4 hydrocarbons, and methane, with the most important method being from methane. Pure 100% acetic acid is sometimes called glacial acetic because when cold it will solidity into layered crystals similar in appearance to a glacier. It is a colorless liquid with a pungent, vinegar odor and sharp acid taste, bp 118°C, and mp 17°C. 

Vinyl acetate is one of many compounds where classical organic chemistry has been replaced by a catalytic process. It is also an example of older acetylene chemistry becoming outdated by newer processes involving other basic organic building blocks. Up to 1975 the preferred manufacture of this important monomer was based on the addition of acetic acid to the triple bond of acetylene using zinc amalgam as the catalyst, a universal reaction of alkynes. 

In 1969, 90% of vinyl acetate was manufactured by this process. By 1975 only 10% was made from acetylene, and in 1980 it was obsolete. Instead, a newer method based on ethylene replaced this old acetylene chemistry. A Wacker catalyst is used in this process similar to that for acetic acid. Since the acetic acid can also be made from ethylene, the basic raw material is solely ethylene, in recent years very economically advantageous as compared to acetylene chemistry. An older liquid-phase process has been replaced by a vapor-phase reaction run at 70-140 psi and 175-200°C. Catalysts may be (1) C—PdCb—CuCb, (2) PdClj—AI2O3, or (3) Pd—C, KOAc. The product is distilled water, acetaldehyde, and some polymer are 

Vinyl acetate is a good example of an ethylene chemical with a high percentage of exports, sometimes near 30%. The United States now has a cost advantage in ethylene production and many ethylene derivatives have high export percentages. 

---

VINYL ACETATE 295-345 -3 1153E>02 2 42tOE-H)3 -1 7358E-01 6.067BE401 7 22868-05... 

Ethyne is the starting point for the manufacture of a wide range of chemicals, amongst which the most important are acrylonitrile, vinyl chloride, vinyl acetate, ethanal, ethanoic acid, tri- and perchloro-ethylene, neoprene and polyvinyl alcohol. Processes such as vinylation, ethinylation, carbonylation, oligomerization and Reppe processes offer the possibility of producing various organic chemicals cheaply. Used in oxy-acetylene welding. 

EVA plastics Copolymers of elhene and vinyl acetate (vinyl elhanoaie). 

Using ethene in ethanoic acid at 70-80 C it is possible to prepare vinyl acetate (ethenyl ethanoate) in good yields. 

One remaining possibility that is less costly from an energy point of view but needs to be carefully controlled is to incorporate additives called flow improvers. These materials favor the dispersion of the paraffin crystals and in doing so prevent them from forming the large networks which cause the filter plugging. The conventional flow improvers essentially change the CFPP and pour point, but not the cloud point. They are usually copolymers, produced, for example, from ethylene and vinyl acetate monomers ... 

A great many polymers appear to form films having a flat molecular configuration. Thus various polyesters [7] gave extrapolated areas of about 2.5 m /mg corresponding to about the calculated 60-70 area per segment, or mono-layer Sickness of 3-5 A. A similar behavior was noted for poly(vinyl acetate)... 

Successful results have been obtained (Renfrew and Chaney, 1946) with ethyl formate methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec.-butyl and iso-amyl acetat ethyleneglycol diacetate ethyl monochloro- and trichloro-acetates methyl, n-propyl, n-octyl and n-dodecyl propionates ethyl butyrate n-butyl and n-amyl valerates ethyl laurate ethyl lactate ethyl acetoacetate diethyl carbonate dimethyl and diethyl oxalates diethyl malonate diethyl adipate di-n-butyl tartrate ethyl phenylacetate methyl and ethyl benzoates methyl and ethyl salicylates diethyl and di-n-butyl phthalates. The method fails for vinyl acetate, ieri.-butyl acetate, n-octadecyl propionate, ethyl and >i-butyl stearate, phenyl, benzyl- and guaicol-acetate, methyl and ethyl cinnamate, diethyl sulphate and ethyl p-aminobenzoate. 

Vinyl compounds. Vinyl chloride (prepared from acetylene and hydrogen chloride) 3 ields polyvinyl chloride (P.V.C.), which is employed as a rubber substitute and for other purposes. Vinyl acetate (from... 

Copolymerisation of vinyl acetate and vinyl chloride yields resins of desirable properties they are strong and adhesive, thermoplastic, and are suitable for the manufacture of synthetic fibre (Vinyon). 

Soon after the invention of the Wacicer process, the formation of vinyl acetate by the reaction of ethylene with PdCh in AcOH in the presence of sodium acetate was reported[106,107]. No reaction takes place in the absence of base. The reaction of Pd(OAc)T with ethylene forms vinyl acetate. 

Vinyl acetate reacts with the alkenyl triflate 65 at the /3-carbon to give the 1-acetoxy-1,3-diene 66[68]. However, the reaction of vinyl acetate with 5-iodo-pyrimidine affords 5-vinylpyrimidine with elimination of the acetoxy group[69]. Also stilbene (67) was obtained by the reaction of an excess of vinyl acetate with iodobenzene when interlamellar montmorillonite ethylsilyl-diphenylphosphine (L) palladium chloride was used as an active catalyst[70]. Commonly used PdCl2(Ph3P)2 does not give stilbene. 

The rather unreactive chlorine of vinyl chloride can be displaced with nucleophiles by the catalytic action of PdCb. The conversion of vinyl chloride to vinyl acetate (797) has been studied extensively from an industrial standpoint[665 671]. DMF is a good solvent. 1,2-Diacetoxyethylene (798) is obtained from dichloroethylene[672]. The exchange reaction suffers steric hindrance. The alkenyl chloride 799 is displaced with an acetoxy group whereas 800 and 801 cannot be displaccd[673,674]. Similarly, exchange reactions of vinyl chloride with alcohols and amines have been carried out[668]. 

The reactant corresponding to retrosynthetic path b in Scheme 2.2 can be obtained by Meerwein arylation of vinyl acetate with o-nitrophcnyldiazonium ions[9], Retrosynthetic path c involves oxidation of a 2-(o-nitrophenyl)ethanol. This transformation has also been realized for 2-(o-aminophenyl)ethanols. For the latter reaction the best catalyst is Ru(PPhj)2Cl2. The reaction proceeds with evolution of hydrogen and has been shown to be applicable to a variety of ring-substituted 2-(o-aminophenyl)ethanols[10]. 

One route to 0-vinyl derivatives involves LiPdCl4-calalysed exchange with vinyl acetate[l]. Rearrangement and cyclization occur concurrently to give 1-acylindoles. 

The principal end use of acetic acid is m the production of vinyl acetate for paints and adhesives... 

Poly(vinyl alcohol) is a useful water soluble polymer It cannot be prepared directly from vinyl alcohol because of the rapidity with which vinyl alcohol (H2C=CHOH) isomenzes to acetaldehyde Vinyl acetate however does not rearrange and can be polymerized to poly(vinyl acetate) How could you make use of this fact to prepare poly(vinyl alcohol)" ... 

Poly(vinyl alcohol) Poly(vinyl acetate)... 

Poly(vinyl acetate) is used in latex water paints because of its weathering, quick-drying, recoat-ability, and self-priming properties. It is also used in hot-melt and solution adhesives. 

---