Pumps, compressors

Applications Pumps Compressors Fans Machine tools General use Electrical stairways Pulverizers Conveyors Punch presses Crushers Pumps Compressors Fans Machine tools General use... 

Steam turbines are divided into two broad categories those used for generating electric power and general-purpose units used for driving pumps, compressors, etc., and frequently called mechanical-drive turbines. 

Steel works conveyors, crushers, w agon tipplers, skid gears, furnace charges, bogie drives in bogie hearth furnaces, furnace winch drives, cranes, pumps, compressors and fans. 

The Guidelines for Process Equipment Reliability Data with Data Tables covers a variety of components used in the chemical process industry, including electrical equipment, analyzers, instrumentation and controls, detectors, heat exchangers, piping systems, rotating equipment (pump, compressor, and fan), valves, and fire protection systems. 

Troyan, J. E., series Hints for Plant Startup, Chemical Enginnering, Part I—Troubleshooting New Processes, November 14, 1960, p. 223 Part II—Troubleshooting New Equipment, March 20, 1961, p. 147 Part III—Pumps, Compressors, and Agitators, May 1, 1961, p. 91. 

Both reciprocating engines and turbines are used as prime movers in production facilities to directly drive pumps, compressors, generators, cranes, etc. Reciprocating engines for oil field applications range in horsepower from 100 to 3,500, while gas turbines range from 1,500 to in excess of 75,000. 

In order to properly classify areas surrounding production equipment, not only must the specific items of equipment (separators, pumps, compressors. etc.) be identified, but also the degree of ventilation must be... 

The data base contains failure rate data plus some failure mode information for process equipment - pumps, compressors, gas turbines, valves, vessels, heat exchangers etc. 

Pumps, compressors, turbines, drivers, and auxiliary machinery should be designed to provide reliable, rugged performance. Pump selection and performance depend on the capacity required and tlie nature of Uie fluids involved. Remotely controlled power switches and shutoff valves are necessary to control fluid flow during an emergency. The inlets for air compressors should be strategically located to prevent the intake of hazardous materials. 

Prepare/supervise preparation of piping or mechanical flow diagram (or P and ID), with necessary preliminary sizing of all pipe lines, distillation equipment, pumps, compressors, etc., and representation of all instrumentation for detailing by instrument engineers. 

Prepare mechanical and process specifications for all equipment, tanks, pumps, compressors, separators, drying systems, refrigeration systems. This... 

Electric motors are the most common drivers for the m ority of pumps, compressors, agitators, and similar equipment in the process industries. Process engineers should obtain the assistance of a qualified electrical engineer before completing motor specifications ior the wide variety of equipment applications and respective power sources. The use of standard specifications for the various types and classes of motors is helpful and reduces repetitious details. Be certain that the type of motor is properly matched to the service, atmosphere, load characteristics, and available type and power factor of the electrical energy to drive the motor. Some basic guides are summarized, but they cannot be used as all-inclusive rules to fit all plant or equipment condi-... 

In much the same manner as pumps, compressors are classified as one of two general classes positive displacement or dynamic (see Figure 3-68) [23]. These two general classes of compressors are the same as that for pumps. The positive displacement class of compressors is an intermittent flow device, which is usually a reciprocating piston compressor or a rotary compressor (e.g., sliding vane, screws, etc.). The dynamic class of compressor is a continuous flow device, which is usually an axial-flow or centrifugal compressor (or mix of the two). 

Since the end product is to be useful heat, there is an opportunity with heat pump compressors to use a drive motor which will contribute to this. The internal combustion engine is used for some drives, adding its radiator heat to the load, and at a higher temperature than the refrigerant condenser can provide. As the installation is static, and required to run for comparatively long times without attention, the ideal fuel is natural gas. Compressor and drive assemblies must be robust to withstand the extra vibration, and should be separate from the rest of the circuit. Engine combustion air intakes must be from outside the plantroom and possible refrigerant leaks. Steam drives have also been used. 

Process units Pumps, compressors Storage tanks... 

Equipment that needs to be taken out of service for maintenance will normally have an isolation valve on each side. This will include pumps, compressors and control valves. 

Troyan13 suggests that all pumps, compressors, turbines, and other equipment should be checked internally before they are turned on. He notes that such an inspection of a large gas compressor revealed rust and scale from nearby pipes, a welding rod, and a small pipe wrench within the cylinder itself. Starting up the compressor before these items were removed could have done enough damage that whole sections would need replacement. This could have delayed the startup for weeks or even months. 

---