Drying systems

Air. Biofilters are an effective way of dealing with air from industrial processes that use halogenated solvents such chloromethane, dichioromethane, chloroethane, 1,2-dichloroethane and vinyl chloride, that support aerobic growth (26). Both compost-based dry systems and trickling filter wet systems are in use. Similar filters could be incorporated into pump-and-treat operations. 

Dry-Process Hardboard. Dry-process hardboard is produced by a dry—dry system where dry fiber is formed iato mats, which are thea pressed ia a dry coaditioa. A flow diagram of this process is showa ia Figure 6. Ia this process, wood chips, sawdust, or other residues are refiaed to fiber ia pressurized refiners. Wax and PF resia may be added ia the refiner or ioimediately outside of the refiner, ia the fiber-ejectioa tube or "blowliae." It is also aoted that a small amouat of dry-process hardboard is made with UF resia biaders. UF resias, because of their inherent faster curing at lower temperatures, can be added only at the blowline or ia a bleader located after the dryer. 

Again, irrespective of the hardware the chemistry is consistent. The partially regenerated fiber from the spinning machine is contaminated with sulfuric acid, 2inc sulfate, sodium sulfate, carbon disulfide, and the numerous incompletely decomposed by-products of the xanthation reactions. The washing and drying systems must yield a pure cellulose fiber, suitably lubricated for the end use, and dried to a moisture level of around 10%. 

If the dominant mode of heat transfer to the soHds is convection between the wall and the soHds, then the characteristic time for a dry system is... 

Urethane-Coated Fabrics. Manufacturing methods for urethane-coated fabrics are the dry system and the wet system. 

In the wet system, manufacture proceeds as foUows (/) a 7—20% polyurethane solution of DMF is appHed onto a fabric and immersed in water containing 0—10% of DMF for coagulation (2) the coated fabric is washed and dried (4) the surface is finished by the dry system. For the substrate, a woven or knit fabric which has been bmshed on its surface is often used to improve appearance, resistance to grain break, and feel. 

A water-reducible coating or resin is one that is diluted with water before use. Water-reducible alkyds give comparable drying performance to solvent-bome alkyds. However, they are not widely used because film properties tend to be poorer than those of solvent-bome alkyds, especially in air-dry systems (26). This is pardy because of alcoholysis of the alkyd by primary alcohols such as 1-butanol [71-36-3] C H qO, a common solvent in water-reducible alkyds (27,28) secondary alcohols such as 2-butanol [78-92-2] C qH O, minimize this problem (27). In any case, the slow loss of amine or ammonia leads to short-term high sensitivity to water. Even in the fully dry films, the presence of unreacted carboxyHc acid groups leads to films having comparatively poor water resistance limiting their usehilness. 

In the freeboard areas, commercial ships use organic 2inc-rich primers extensively and usually topcoat them with a two- or three-coat epoxy system. U.S. Navy ships use an organic 2inc-rich primer, two to three coats of an epoxy-polyamide coatings, and a siUcone-alkyd topcoat (16) the entire dry system is 150—225 )J.m thick. 

Another aspect to consider in the design of closed-drying systems is the drydown time. The drydown time is the period requited for the system to dry down from its initial water concentration (or partial pressure) to a concentration that approaches equihbrium with the desiccant. During this time, the system is not fljlly protected from the negative effects of the moisture that the desiccant is designed to remove. In such a system, the instantaneous drying rate is proportional to the water content at any time (18). 

Adsorbent drying systems are typicaHy operated in a regenerative mode with an adsorption half-cycle to remove water from the process stream and a desorption half-cycle to remove water from the adsorbent and to prepare it for another adsorption half-cycle (8,30,31). UsuaHy, two beds are employed to aHow for continuous processing. In most cases, some residual water remains on the adsorbent after the desorption half-cycle because complete removal is not economically practical. The difference between the amount of water removed during the adsorption and desorption half-cycle is termed the differential loading, which is the working capacity available for dehydration. 

Based on dryer cost alone, indirect-heat dryers are more expensive to build and install than direct-heat dryers designed for the same duty. As environmental concerns and resulting restrictions on process emissions increase, however, indirect-heat dryers are more attractive because they employ purge gas only to remove vapor and not to transport heat as well. Dust and vapor recovery systems for indirect-heat dryers are smaller and less cosdy to supply heat for drying, gas throughput in direct-heat dryers is 3—10 kg/kg of water evaporated indirect-heat dryers require only 1—1.5 kg/kg of vapor removed. System costs vary directly with size, so whereas more money may be spent for the dryer, much more is saved in recovery costs. Wet scmbbers ate employed for dust recovery on indirect-heat dryers because dryer exit gas usually is close to saturation. Where dry systems are employed, all external surfaces must be insulated and traced to prevent vapor condensation inside. 

The vacuum plate drwer is provided as pari of a closed system. The vacuum dryer has a cylindrical housing and is rated for fiill-vacuum operation (typical pressure range 3-27 kPa absolute). The exhaust vapor is evacuated try a vacuum pump and is passed through a condenser for solvent recovery. There is no purge-gas system required for operation under vacuum. Of special note in the vacuum-drying system... 

TABLE 12-33 Sizes and Capacities of ABB-Raymond Cage-Mill Flash-Drying Systems ... 

FIG. 12-104 Open spray-drying system with direct-fired heater. (NIRO, Inc. )... 

Corrosion problems more severe than with dry systems... 

There are also branching processes in dris system such as those found in hydrogen oxidation, e.g. 

Drying systems are used to remove moisture, gases, and vapors from a product. 

Prepare mechanical and process specifications for all equipment, tanks, pumps, compressors, separators, drying systems, refrigeration systems. This... 

These methods are primarily for water vapor removal. Removal of lubricating oil is secondary, although all drying systems will reduce its carry-over. It should be understood that complete elimination of lubricating oil, particularly in the vapor form, is very difficult and that when absolutely oil-free air is required, some form of non-lubricated compressor is the best guaranteed method. 

Most plants are highly dependent upon their compressed air supply and it should be assured that the air is in at least reasonable condition at all times, even if the drying system is out of use for maintenance or repair. It is possible that the line condensation would be so bad that some air applications would be handicapped or even shut down if there were no protection. A vital part of the entire endeavor to separate water in the conventional compressed air system is also the trapping of dirt, pipe scale and other contaminates. This is still necessary with a dried air system. As a minimum, all branch lines should be taken off the top of the main and all feeder lines off the top of branch lines. 

Lubrication whether incorporated as an RP material or provided by feeding the lubricant to the bearing will raise the PV limit 2.5 or more times over the dry system. The possibility of a rusting shaft should be guarded against in order to prevent excessive bearing wear. 

These absorb moisture, which then has to be carefully removed before the plastics can be fabricated into acceptable products (2,3). Low concentrations, as specified by the plastic supplier, can be achieved through efficient drying systems and properly handling the dried plastic prior to and during molding, extrusion, etc. (Figs. 7-24 and 7-25). When desired processor can have these hygroscopic plastics properly dried and shipped in sealed containers. 

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