Zeolite pore structure

Metal oxides are widely used as catalyst supports but can also be catalytically active and useful in their own right. Alumina, for example, is used to manufacture ethene from ethanol by dehydration. Very many mixed metal oxide catalysts are now used in commercial processes. The best understood and most interesting of these are zeolites that offer the particular advantage of shape selectivity resulting from their narrow microporous pore structure. Zeolites are now used in a number of large-scale catalytic processes. Their use in fine chemical synthesis is discussed in Chapter 2. 

The important property of ZSM-5 and similar zeolites is the intercrystalline catalyst sites, which allow one type of reactant molecule to diffuse, while denying diffusion to others. This property, which is based on the shape and size of the reactant molecules as well as the pore sizes of the catalyst, is called shape selectivity. Chen and Garwood document investigations regarding the various aspects of ZSM-5 shape selectivity in relation to its intercrystalline and pore structure. 

ZSM-5 is Mobil Oil s proprietary shape-selective zeolite that has a different pore structure from that of Y-zeolite. The pore size of ZSM-5 is smaller than that of Y-zeolite (5.1°A to 5.6°A versus 8°A to 9 A). In addition, the pore arrangement of ZSM-5 is different from Y-zeolite, as shown in Figure 3-16. The shape selectivity of ZSM-5 allows... 

Zeolites are crystalline alumina-silicates having a regular pore structure. Their basic building blocks are silica and alumina tetrahedra. Each tetrahedron consists of silicon or aluminum atoms at the center of the tetrahedron with oxygen atoms at the comers. Because silicon and aluminum are in a +4 and +3 oxidation state, respectively, a net charge of -1 must be balanced by a cation to maintain electrical neutrality. 

The produced vanadic acid, VO (OH)3, is mobile. Sodium tends to accelerate the migration of vanadium into the zeolite. This acid attacks the catalyst, causing collapse of the zeolite pore structure. 

Ammonium salts of the zeolites differ from most of the compounds containing this cation discussed above, in that the anion is a stable network of A104 and Si04 tetrahedra with acid groups situated within the regular channels and pore structure. The removal of ammonia (and water) from such structures has been of interest owing to the catalytic activity of the decomposition product. It is believed [1006] that the first step in deammination is proton transfer (as in the decomposition of many other ammonium salts) from NH4 to the (Al, Si)04 network with —OH production. This reaction is 90% complete by 673 K [1007] and water is lost by condensation of the —OH groups (773—1173 K). The rate of ammonia evolution and the nature of the residual product depend to some extent on reactant disposition [1006,1008]. 

FIGURE 9.2 This high-resolution electron micrograph shows the unique pore structure of the ZSM-5 zeolite catalyst. Molecules such as methanol and hydrocarbons can he catalytically converted within the pores to valuable fuels and lubricant products. Courtesy, Mobil Research and Development Corporation. 

Shape-selective zeolites can also be used to discriminate among potential products of a chemical reaction, a property called product shape selectivity. In this case, the product produced is the one capable of escaping from the zeolite pore structure. This is the basis of the selective conversion of methanol to gasoline over... 

Models of regular structures, such as zeolites, have been extensively considered in the catalysis literature. Recently, Garces [124] has developed a simple model where the complex pore structure is represented by a single void with a shell formed by n-connected sites forming a net. This model was found to work well for zeolites. Since polymer gels consist of networks of polymers, other approaches, discussed later, have been developed to consider the nature of the structure of the gel. 

Figure 4.1. Representation of the pore structure of HZSM5, one of the most important zeolites industrially. The vertical cylinders represent one pore network, and the other cylinders an interconnecting network. The narrow pores, and their almost complete uniformity, means that only some molecules can enter. Others are excluded, and cannot react at the active sites, which are found within the structure. Thus, the reactivity of a molecule is determined by its shape and size, rather than by its electronic properties. Such a situation is almost unique, with the only exception being enzymes, where molecules must fit into the enzyme active site in order to react.

As surface area and pore structure are properties of key importance for any catalyst or support material, we will first describe how these properties can be measured. First, it is useful to draw a clear borderline between roughness and porosity. If most features on a surface are deeper than they are wide, then we call the surface porous (Fig. 5.16). Although it is convenient to think about pores in terms of hollow cylinders, one should realize that pores may have all kinds of shapes. The pore system of zeolites consists of microporous channels and cages, whereas the pores of a silica gel support are formed by the interstices between spheres. Alumina and carbon black, on the other hand, have platelet structures, resulting in slit-shaped pores. All support materials may contain micro, meso and macropores (see text box for definitions). 

Figure 2. Transition state complex in the ethanol + 2-pentanol 8, 2 reaction activated by the proton at the chaimel intersection of H21SM-5 [14]. The zeolite pore structure is represented as a wire-frame section of the intersecting channels produced by the MAPLE V software package. The zeolite proton that activates the 2-pentanol molecule is marked with. ...

Molecular sieves (zeolites) are artificially prepared aluminosilicates of alXali metals. The most common types for gas chromatography are molecular sieve 5A, a calcium aluminosilicate with an effective pore diameter of 0.5 nm, and molecular sieve 13X, a sodium aluminosilicate with an effective pore diameter of 1 nm. The molecular sieves have a tunnel-liXe pore structure with the pore size being dependent on the geometrical structure of the zeolite and the size of the cation. The pores are essentially microporous as the cross-sectional diameter of the channels is of similar dimensions to those of small molecules. This also contrilsutes to the enormous surface area of these materials. Two features primarily govern retention on molecular sieves. The size of the analyte idiich determines whether it can enter the porous... 

In the above discussion, we have presumed that the tortuosity factor t is characteristic of the pore structure but not of the diffusing molecules. However, when the size of the diffusing molecule begins to approach the dimensions of the pore, one expects the solid to exert a retarding influence on the flux and this effect may also be incorporated in the tortuosity factor. This situation is likely to be significant in dealing with catalysis by zeolites (molecular sieves). 

However, for the heavier resides, zeolite pore structure may preclude their use in HCK. We have introduce the effect of the pore size and distribution on the conversion and coke formation of asphaltene containing feeds (Section 5.2.1), but we should also point out that they also affect the dispersion of the hydrogenation metals on the catalyst surface. A poor dispersion will also lead to poor hydrogenation and indirectly favor coke formation. 

Cancrinites are one of the rarest members of the feldspathoid group, classified as such due to its low silicon content. However, cancrinite is also classified as a zeolite, due to its open pore structure, which confers molecular sieve properties [1], Likewise, variable sodium carbonate and NaOH concentrations in the hydrothermal synthesis of cancrinite could direct the synthesis of the intermediate phase or the disordered cancrinite formation [2], The intermediate phase is described as a phase between cancrinite and sodalite [3], The disordered cancrinite is an intermediate phase which is much closer to the cancrinite structure than sodalite structure [2],... 

MCM-22 zeolite (IZA code MWW) presents a novel and original structure which is composed of two independent pore systems a 2-dimensional, sinusoidal, 10-ring intralayer channels system and an interlayer system with 12-ring supercages, accessible through 10-ring apertures [1], This unique pore structure of the aluminosilicate MCM-22 zeolites makes them interesting catalysts for a wide variety of acid-catalyzed reactions, e.g. alkylation of aromatics [2],... 

HZSM-5 was used, the starting material (12) was recovered in 69% yield, a result most probably attributable to its more confined-pore structure. However, the highest regioselectivity for the furanoside/pyranoside form (14 1) was obtained with this medium-pore zeolite. It could also be concluded that the external surface area of the zeolites and the Lewis acid sites (Table II), do not have any effect on yield/ regioselectivity of this reaction. 

In another article by Corma et al. (178), ITQ-7, a three-dimensional large-pore zeolite, was tested as an alkylation catalyst and compared with a BEA sample of comparable Si/Al ratio and crystal size. The ratio of the selectivities to 2,2,4-TMP and 2,2,3-TMP, which have the largest kinetic diameter of the TMPs, and 2,3,3-TMP and 2,3,4-TMP, which have the lowest kinetic diameter, was used as a measure of the influence of the pore structure. Lower (2,2,4-TMP + 2,2,3-TMP)/ (2,3,3-TMP + 2,3,4-TMP) ratios in ITQ-7 were attributed to its smaller pore diameter. The bulky isomers have more spacious transition states, so that their formation in narrow pores is hindered moreover, their diffusion is slower. The hydride transfer activity, estimated by the dimethylhexane/dimethylhexene ratio,... 

Until the recent discovery of UTD-1 and CIT-5, the largest pore zeolites known were composed of pore structures having 12-MRs or less. Many of these materials such as zeolite Y have enjoyed immense commercial success as catalysts (2). There is some evidence from catalytic cracking data that suggests the inverse selectivity found with the 12-MR pore ( 7.5 A) structure such as for SSZ-24 (Chevron) might be used to enhance octane values of fuel (3). However, small increases in pore size as well as variations in pore shape and dimensionality could further improve the catalysts. Pores with greater than a 12-MR structure might allow the conversion of... 

Prior to solving the structure for SSZ-31, the catalytic conversion of hydrocarbons provided information about the pore structure such as the constraint index that was determined to be between 0.9 and 1.0 (45, 46). Additionally, the conversion of m-xylene over SSZ-31 resulted in a para/ortho selectivity of <1 consistent with a ID channel-type zeolite (47). The acidic NCL-1 has also been found to catalyze the Fries rearrangement of phenyl acetate (48). The nature of the acid sites has recently been evaluated using pyridine and ammonia adsorption (49). Both Br0nsted and Lewis acid sites are observed where Fourier transform-infrared (FT IR) spectra show the hydroxyl groups associated with the Brpnsted acid sites are at 3628 and 3598 cm-1. The SSZ-31 structure has also been modified with platinum metal and found to be a good reforming catalyst. 

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