Poly paints

Resins formed from the reaction of poly(vinyl alcohol) with aldehydes. The formal derivative (from methanal) is used in wire coatings and adhesives and the bulyral (from butanal) is used in metal paints, wood-sealers, adhesives and in safety glass interlayers. 

Poly(vinyl acetate) is used in latex water paints because of its weathering, quick-drying, recoat-ability, and self-priming properties. It is also used in hot-melt and solution adhesives. 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

AppHcation of an adhesion-promoting paint before metal spraying improves the coating. Color-coded paints, which indicate compatibiHty with specific plastics, can be appHed at 20 times the rate of grit blasting, typically at 0.025-mm dry film thickness. The main test and control method is cross-hatch adhesion. Among the most common plastics coated with such paints are polycarbonate, poly(phenylene ether), polystyrene, ABS, poly(vinyl chloride), polyethylene, polyester, and polyetherimide. 

Vinylidene Chloride Copolymer Latex. Vinyhdene chloride polymers are often made in emulsion, but usuaUy are isolated, dried, and used as conventional resins. Stable latices have been prepared and can be used direcdy for coatings (171—176). The principal apphcations for these materials are as barrier coatings on paper products and, more recently, on plastic films. The heat-seal characteristics of VDC copolymer coatings are equaUy valuable in many apphcations. They are also used as binders for paints and nonwoven fabrics (177). The use of special VDC copolymer latices for barrier laminating adhesives is growing, and the use of vinyhdene chloride copolymers in flame-resistant carpet backing is weU known (178—181). VDC latices can also be used to coat poly(ethylene terephthalate) (PET) bottles to retain carbon dioxide (182). 

Vinyl acetate [108-05-4] (VAc), CH2=CHOOCCH2, the ethenyl ester of acetic acid, is primarily use for the manufacture of poly(vinyl acetate) [9003-20-7] (PVAc) and vinyl acetate copolymers. Poly(vinyl acetate) homo- and copolymers are found as components in coatings, paints and sealants, binders (adhesives, nonwovens, constmction products, and carpet-backing), and miscellaneous uses such as chewing gum and tablet coatings. AppHcations have grown over the years in a number of areas (1 4). 

Growth in PVAc consumption is illustrated in Eigure 3. The emulsions continue to dominate the adhesives and paint markets. It also shows the distribution of PVAc and copolymer usage by market. The companies Hsted in Table 10 are among the principal suppHers of poly(vinyl acetate)s and vinyl acetate copolymers, but there are numerous other suppHers. Many other companies produce these polymers and consume them internally in the formulation of products. 

Pig. 3. U.S. consumption of poly(vinyl acetate), where A represents paints B, adhesives C, paper coatings D, textiles E, other and P, total. 

Pa.ints, Paints (qv) prepared from poly(vinyl acetate) and its copolymers form flexible, durable films with good adhesion to clean surfaces, including wood, plaster, concrete, stone, brick, cinder blocks, asbestos board, asphalt, tar paper, wahboards, aluminum, and galvani2ed iron (147). Adherence is also good on painted surfaces if the surfaces are free from dirt, grease, and mst. Developments in emulsion polymeri2ation for paint latices have been reviewed (148). 

Poly(vinyl acetate) latex paints are the first choice for interior use (149). Their abihty to protect and decorate is reinforced by several advantages belonging exclusively to latex paints they do not contain solvents so that physiological harm and fire ha2ards are eliminated they are odorless they are easy to apply with spray gun, roUer-coater, or bmsh and they dry rapidly. The paint can be thinned with water, and bmshes or coaters can be cleaned with soap and tepid water. The paint is usually dry in 20 minutes to two hours, and two coats may be applied the same day. 

Emulsion Polymerization. Poly(vinyl acetate) and poly(vinyl acetate) copolymer latexes prepared in the presence of PVA find wide appHcations in adhesives, paints, textile finishes, and coatings. The emulsions show exceUent stabiHty to mechanical shear as weU as to the addition of electrolytes, and possess exceUent machining characteristics. 

In paints, zinc oxide serves as a mildewstat and acid buffer as well as a pigment. The oxide also is a starting material for many zinc chemicals. The oxide supphes zinc in animal feeds and is a fertilizer supplement used in zinc-deficient soils. Its chemical action in cosmetics (qv) and dmgs is varied and complex but, based upon its fungicidal activity, it promotes wound healing. It is also essential in nutrition. Zinc oxide is used to prepare dental cements in combination with eugenol and phosphoric and poly(acrylic acid)s (48) (see Dental materials). 

The largest volume commercial derivatives of 1-butanol are -butyl acrylate [141-32-2] and methacrylate [97-88-1] (10). These are used principally ia emulsion polymers for latex paints, ia textile appHcations and ia impact modifiers for rigid poly(vinyl chloride). The consumption of / -butanol ia the United States for acrylate and methacrylate esters is expected to rise to 182,000—186,000 t by 1993 (10). 

Ethylhexanal, the reduced aldol condensation product of //-butyraldehyde, is converted into 2-ethylhexanoic acid [149-57-5] which is converted primarily into salts or metal soaps. These are used as paint driers and heat stabili2ers for poly(vinyl chloride). 

Many similar hydrocarbon duids such as kerosene and other paraffinic and naphthenic mineral oils and vegetable oils such as linseed oil [8001-26-17, com oil, soybean oil [8001-22-7] peanut oil, tall oil [8000-26-4] and castor oil are used as defoamers. Liquid fatty alcohols, acids and esters from other sources and poly(alkylene oxide) derivatives of oils such as ethoxylated rosin oil [68140-17-0] are also used. Organic phosphates (6), such as tributyl phosphate, are valuable defoamers and have particular utiHty in latex paint appHcations. Another important class of hydrocarbon-based defoamer is the acetylenic glycols (7), such as 2,4,7,9-tetramethyl-5-decyne-4,7-diol which are widely used in water-based coatings, agricultural chemicals, and other areas where excellent wetting is needed. 

A variety of waxy hydrophobic hydrocarbon-based soHd phases are used including fatty acid amides and sulfonamides, hydrocarbon waxes such as montan wax [8002-53-7], and soHd fatty acids and esters. The amides are particularly important commercially. One example is the use of ethylenediamine distearamide [110-30-5] as a component of latex paint and paper pulp blackHquor defoamer (11). Hydrocarbon-based polymers are also used as the soHd components of antifoaming compositions (5) examples include polyethylene [9002-88-4], poly(vinyl chloride) [9002-86-2], and polymeric ion-exchange resins. 

Polyglycol Dow Chemical Co. poly(propylene oxide) used in latex and emulsion paints... 

Because of its high cold flow, poly(vinyl acetate) is of little value in the form of mouldings and extrusions. However, because of its good adhesion to a number of substrates, and to some extent because of its cold flow, a large quantity is produced for use in emulsion paints, adhesives and various textile finishing operations. A minor proportion of the material is also converted into poly(vinyl alcohol) and the poly(vinyl acetal)s which, are of some interest to the plastics industry. 

Poly(vinyl acetate) is too soft and shows excessive cold flow for use in moulded plastics. This is no doubt associated with the fact that the glass transition temperature of 28°C is little above the usual ambient temperatures and in fact in many places at various times the glass temperature may be the lower. It has a density of 1.19 g/cm and a refractive index of 1.47. Commercial polymers are atactic and, since they do not crystallise, transparent (if free from emulsifier). They are successfully used in emulsion paints, as adhesives for textiles, paper and wood, as a sizing material and as a permanent starch . A number of grades are supplied by manufacturers which differ in molecular weight and in the nature of comonomers (e.g. vinyl maleate) which are commonly used (see Section 14.4.4)... 

In addition to poly(methyl methacrylate) plastics and polyacrylonitrile fibres, acrylic polymers find widespread use. First introduced in 1946, acrylic rubbers have become established as important special purpose rubbers with a useful combination of oil and heat resistance. Acrylic paints have become widely accepted particularly in the car industry whilst very interesting reactive adhesives, including the well-known super-glues are also made from acrylic polymers. 

Today a very wide range of acrylic materials is available with a broad property spectrum. The word acrylic, often used as a noun as well as an adjective in everyday use, can mean quite different things to different people. In the plastics industry it is commonly taken to mean poly(methyl methacrylate) plastics, but the word has different meanings, to the fibre chemist and to those working in the paint and adhesives industries. Unless care is taken this may be a source of some confusion. 

Phenolic resins are useful surface coating materials. Resols are useful for stoving lacquers for coating chemical plant, textile equipment, razor blades, brassware cuid food cans. Phenolic resins are used with poly(vinyl formal) as a flexible, tough and solvent-resistant wire enamel. Oil-soluble resins based on synthetic phenols form the basis of some gloss paints. 

There are numerous applications where the development of high viscosity is necessary in a finished product. For example, thickeners, mainly based on poly(acrylic acid), are used to give body to so-called emulsion paints. Emulsion paints are not formulated from true emulsions (Le. stable dispersions of organic liquids in water), but are prepared from latexes, that is, dispersions of polymer in water. Since latexes do not contain soluble polymers, they have a viscosity almost the same as pure water. As such, they would not sustain a pigment dispersion, but would allow it to settle they would also fail to flow out adequately when painted on to a surface. Inclusion of a thickener in the formulation gives a paint in which the pigment does not settle out and which can readily be applied by brush to a surface. 

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