Plastics abrasion resistance

Chem. Descrip. Ethylene/vinyl laurate/vinyl chloride terpolymer with polyvinyl alcohol stabilizer and mineral filler antiblocking agent Uses Binder, water repellent in conjunction with inorg. binders in plasters. Joint mortars, troweling compds., tile and construction adhesives, adhesives for external insulation and finishing systems sole binder in plasters, paints, adhesives modifier, adhesion promoter, plasticizer, impact resist, aid for gypsum and anhydrite Features Imparts hydrophobic props. enhances adhesion, flex, str., plasticity, abrasion resist., and workability contains no soivs., plasticizers, of film-forming aids... 

Features Imparts hydrophobic props. enhances adhesion, flex, str., plasticity, abrasion resist., and workability contains no soivs., plasticizers, of film-forming aids... 

Talc Vermiculite Wollastonite filler, plastics abrasion-resistant Ferro-aluminum silicate filler, polishes... 

Some aspects of plastic wear are hardly even discussed in manufacturer s literature plastic abrasivity, plastic abrasion resistance, and plastic erosion resistance. The manufacture of many plastic products involves the use of injection molding or extrusion equipment. If a plastic contains inorganic fillers such as glass or carbon fiber reinforcement, they can be veiy abrasive to parts that contact the melted plastic extruder barrels, screws, molds, and check valves. 

Surface property testing Abrasion resistance of transparent plastics Abrasion resistance... 

DADC HomopolymeriZation. Bulk polymerization of CR-39 monomer gives clear, colorless, abrasion-resistant polymer castings that offer advantages over glass and acryHc plastics in optical appHcations. Free-radical initiators are required for thermal or photochemical polymerization. 

Plasma processing technologies ate used for surface treatments and coatings for plastics, elastomers, glasses, metals, ceramics, etc. Such treatments provide better wear characteristics, thermal stability, color, controlled electrical properties, lubricity, abrasion resistance, barrier properties, adhesion promotion, wettability, blood compatibility, and controlled light transmissivity. 

The property of polybutadiene of most interest to the mbber compounder is excellent abrasion resistance coupled with excellent resilience. The polymer has very high rebound and low heat generation. With a few exceptions, such as the core of soHd golf balls, the polymer is blended with other polymers to take advantage of its excellent abrasion and rebound. Uses in North America are as follows tires, 500,000 t (74%) plastic modification,... 

Urethanes are processed as mbber-like elastomers, cast systems, or thermoplastic elastomers. The elastomer form is mixed and processed on conventional mbber mills and internal mixers, and can be compression, transfer, or injection molded. The Hquid prepolymers are cast using automatic metered casting machines, and the thermoplastic peUets are processed like aU thermoplastic materials on traditional plastic equipment. The unique property of the urethanes is ultrahigh abrasion resistance in moderately high Shore A (75—95) durometers. In addition, tear, tensUe, and resistance to many oUs is very high. The main deficiencies of the urethanes are their resistance to heat over 100°C and that shear and sliding abrasion tend to make the polymers soft and gummy. 

Industrial equipment is a continuing area of development for plastics. Pipes, pumps, valves and sight glasses, made from such materials as PVC, PTFE and poly-4-methylpent-l-ene, have become well established on account of their corrosion resistance. The nylons are used for such diverse applications as mine conveyor belts and main drive gears for knitting machines and paper-making equipment. These and other materials are widely used where such features as toughness, abrasion resistance, corrosion resistance, non-stick properties, electrical insulation capability and transparency are of importance. 

The nylons have found steadily increasing application as plastics materials for speciality purposes where their toughness, rigidity, abrasion resistance, good hydrocarbon resistance and reasonable heat resistance are important. Because of their high cost they have not become general purpose materials such as polyethylene and polystyrene, which are about a third of the price of the nylons. 

The acetal resins show superior creep resistance to the nylons but are inferior in this respect, to the polycarbonates. It is to be noted, however, that limitations in the load-bearing properties of the polycarbonates restrict their use in engineering applications (see Chapter 20). Another property of importance in engineering is abrasion resistance—a property that is extremely difficult to assess. Results obtained from various tests indicate that the acetal polymers are superior to most plastics and die cast aluminium, but inferior to nylon 66 (see also Section 19.3.6 and Chapter 18). 

PVC plastisol coatings are tough, with an abrasion resistance similar to rubber. They are resistant to acids and alkalis but usually are not suitable for solvents because of extraction of the plasticizers in the coating. 

Aminos. There are two basic types of amino plastics - urea formaldehyde and melamine formaldehyde. They are hard, rigid materials with good abrasion resistance and their mechanical characteristics are sufficiently good for continuous use at moderate temperatures (up to 100°C). Urea formaldehyde is relatively inexpensive but moisture absorption can result in poor dimensional stability. It is generally used for bottle caps, electrical switches, plugs, utensil handles and trays. Melamine formaldehyde has lower water absorption and improved temperature and chemical resistance. It is typically used for tableware, laminated worktops and electrical fittings. 

Since it possesses good properties of both PVC plastics and polyurethane elastomers, it has been used in those areas where PVC and polyurethane have traditionally played dominant roles. For example, it is a very promising replacement for flexible PVC used for medical purposes and in the food industry [I6,l7], because it essentially eliminates the concern regarding plasticizer contamination. It has been used in combination with the copolymer of butadiene and acrylonitrile (NBR) to make the abrasion-resistant aprons and rolls used on textile machines [18]. A PVC/TPU/ABS blend serves as a substitute for leather [19]. This could have a tremendous impact on the shoe industry. It has also been found to have an application as a building coating [20,21]. This trend will certainly grow and more applications will be found. This in turn should bring new developments in the material itself. 

These units are made of abrasion resistant metals, solid plastics, or tvith corrosion/wear resistant plastic liners. 

Two types of the homopolymer are available, the flexible and the rigid. Both types have excellent chemical and abrasion resistance. The flexible types are produced with high porosity to permit plasticizer absorption. Articles made from the rigid type are hard and cannot be stretched more than 40% of their original length. An important property of PVC is that it is self-extinguishing due to presence of the chlorine atom. 

A different type of low friction or low drag application is encountered with sliding doors or conveyor belts sliding on support surfaces. In applications like this the normal forces are generally quite small and the friction load problems are of the sticking variety. Some plastics exhibit excellent track surfaces for this type of application. TFEs have the lowest coefficient of any solid material and represent one of the most slippery surfaces known. The major problem with TFE is that its abrasion resistance is low so that most of the applications utilize filled compositions with ceramic filler materials to improve the abrasion resistance. 

There is usually more than one test method to determine a performance because each test has its own behavior and meaning. As an example there are different tests used to determine the abrasion resistance of materials. There is the popular Taber abrasion test. It determines the weight loss of a plastic or other material after it is subjected to abrasion for a prescribed number of the abrader disk rotations (usually 1000). The abrader consists of an idling abrasive speed controlled rotating wheel with the load applied to the wheel. The abrasive action on the circular specimen is subjected to a rotary motion. 

Currently, these tests are of no practical value to the designer and the only approach to the problem of scratch, mar, and abrasion resistance is to simulate actual performance needs. For optical purposes, a cast sheet in the allyl family of plastics known as CR39 has been used as a standard of comparison in evaluating scratch and mar resistance of a material. The CR39 is used for eye lenses and other optical products where the advantages of plastics are a consideration. Coatings have been developed for polycarbonate, acrylics, and other plastics that dramatically improve the scratch and mar resistance of these materials. 

Although rubber originally meant a natural thermoset material obtained from a rubber tree, with the development of plastics it identifies a thermoset elastomer (TSE) or thermoplastic elastomer (TPE) material. Different properties identify the elastomers such as strength and stiffness, abrasion resistance, solvent resistance, shock and... 

Amino (melamine and urea) Melamine formaldehyde (MF) have excellent electrical properties, heat and moisture resistance, abrasion resistance (good for dinnerware and buttons) in high-pressure laminates it is resistant to alkalies and detergents. They are used as the plastic for counter tops. Urea (urea formaldehyde) has properties similar to melamine and is used for wall switch plates, light-colored appliance hardware, buttons, toilet seats, and cosmetics containers. Unlike MFs they are translucent, giving them a brightness and depth of color somewhat similar to opal glass. 

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