Plasticizers nitrile rubber

Polyvinyl Chloride (PVC) With PVC plasticizer migration to the adhesive bond line can cause difficulties, especially in the softer, highly plasticized materials. Adhesives must be tested for their ability to resist the plasticizer. Nitrile-rubber adhesives are resistant to plasticizers. Polyurethanes and neoprenes are also used. Even rigid PVC contains up to 5% plasticizer. Most vinyl materials are fairly easy to... 

Solvent cementing is usually used for polyvinyl chloride (PVC). Because plasticizer migration from vinyls to the adhesive bond line can cause problems, adhesives selected must be tested for their compatibility with the plasticizer. Nitrile rubber adhesives are particularly good in this respect, although polyurethanes and neoprenes are also useful. 3M Company s Scotch-Grip 2262 adhesive (synthetic resin in solvent) is claimed to be exceptionally resistant to plasticizer migration in vinyls. 

Nitrile rubbers are sometimes used in conjunction with plastics. Blends with PVC provide an early example of polyblends. (In fact this word has been used by one company as a trade description for such blends for over 25 years.)... 

Elastomers, plastics, fabrics, wood and metals can be joined with themselves and with each other using nitrile rubber/epoxy resin blends cured with amines and/or acidic agents. Ethylene-propylene vulcanizates can also be joined using blends of carboxylated nitrile rubber, epoxy resin and a reactive metal filler (copper, nickel, cobalt). However, one of the largest areas of use of nitrile rubber modified epoxy systems is in the printed circuit board area [12]. 

The liquid nitrile rubbers are generally used as nonvolatile and nonextractable plasticizers. They also function as binders and modifiers for epoxy resins. Their moderate heat resistance limits their ability to meet industrial requirements. Hence, attempts have been made to improve their thermal and oxidative resistance by saturating the polymer backbone. 

TPEs from blends of rubber and plastics constitute an important category of TPEs. These can be prepared either by the melt mixing of plastics and rubbers in an internal mixer or by solvent casting from a suitable solvent. The commonly used plastics and rubbers include polypropylene (PP), polyethylene (PE), polystyrene (PS), nylon, ethylene propylene diene monomer rubber (EPDM), natural rubber (NR), butyl rubber, nitrile rubber, etc. TPEs from blends of rubbers and plastics have certain typical advantages over the other TPEs. In this case, the required properties can easily be achieved by the proper selection of rubbers and plastics and by the proper change in their ratios. The overall performance of the resultant TPEs can be improved by changing the phase structure and crystallinity of plastics and also by the proper incorporation of suitable fillers, crosslinkers, and interfacial agents. 

There are several ways in which the impact properties of plastics can be improved if the material selected does not have sufficient impact strength. One method is by altering the composition of the material so that it is no longer a glassy plastic at the operating temperature of the product (Chapter 6). In the case of PVC this is done by the addition of an impact modifier which can be a compatible plastic such as an acrylic or a nitrile rubber. The addition of such a material lowers the glass transition temperature and the material becomes a rubbery viscoelastic plastic with much improved impact properties. This is one of the methods in which PVC materials are made to exhibit superior impact properties. 

Plasticization Polycaprolactone, polyurethanes, nitrile rubber, ethylene-vinyl acetate, copolyester, chlorinated polyoxymethylenes (acetals)... 

Nandanan et al. [35] reported the utilization of linseed oil as an MFA in nitrile rubber vulcanizates. Linseed oil not only acted as a plasticizer but also as the fatty acid component of the activator in the NBR vulcanizates. Use of linseed oil gave appreciable increase in properties like tensile strength, tear resistance, etc. while the viscosity of the compound was marginally lower than that of the control compound (which used di-octyl phthalate as the plasticizer). The vulcanizates containing linseed oil also exhibited increased cure rate as well as reduced leachability compared to the control at a dosage of 2-5 phr. This loading was seen to replace 6 phr DOP and 2 phr stearic acid in conventional NBR vulcanizates thereby reducing compound costs. 

Infrared spectroscopy is a major tool for polymer and rubber identification [11,12]. Infrared analysis usually suffices for identification of the plastic material provided absence of complications by interferences from heavy loadings of additives, such as pigments or fillers. As additives can impede the unambiguous assignment of a plastic, it is frequently necessary to separate the plastic from the additives. For example, heavily plasticised PVC may contain up to 60% of a plasticiser, which needs to be removed prior to attempted identification of the polymer. Also an ester plasticiser contained in a nitrile rubber may obscure identification of the polymer. Because typical rubber compounds only contain some 50% polymer direct FUR analysis rarely provides a definitive answer. It is usually necessary first... 

The primary use of acrylonitrile is as the raw material for the manufacture of acrylic and modacrylic fibers. Other Major uses include the production of plastics (acrylonitrile-butadiene- styrene (ABS) and styrene-acrylonitrile (SAN), nitrile rubbers, nitrile barrier resins, adiponitrile and acrylamide (EPA 1984). 

Cl I2CIICN (vinyl cyanide) raw material for the manufacture of nitrile rubber, synthetic fibres and plastics. 

The EVAs make it possible to produce compounds with high filler levels and are compatible with many elastomers, plastics and other materials SBR, butyl rubber, EPDM, nitrile rubber, Hypalon, thermoplastic elastomers, epoxies, PVC, PVDC, bitumen. 

In Table 8.4 we see that most butadiene is polymerized either by itself or with styrene or acrylonitrile. The most important synthetic elastomer is styrene-butadiene rubber (SBR). SBR, along with polybutadiene, has its biggest market in automobile tires. Specialty elastomers are polychloroprene and nitrile rubber, and an important plastic is acrylonitrile/butadiene/styrene (ABS) terpolymer. Butadiene is made into adiponitrile, which is converted into hexamethylenediamine (HMDA), on of the monomers for nylon. 

Cadmium oxide is used in storage battery electrodes. Its solution, mixed with sodium cyanide, is used in electroplating baths. Other uses are in PVC heat stabilizers as an additive to nitrile rubbers and plastics to improve heat resistance and in ceramic glazes and phosphors. 

Plastics and elastomers Degrades chlorinated polyethylene, neoprene, nitrile rubber, polysulfide, polyurethane... 

Aromatic compounds are used as plasticizers and components in the processing of certain rubber products. Rubber products, such as nitrile rubber, are used to manufacture fuel system seals. Conventional diesel fuels containing aromatic compounds will act to swell these seals and prevent fuel system leakage. 

Berlin and coworkers (5,56) desired to obtain a material with an increased mechanical strength. They carried out a plasticization of bulk ami emulsion polystyrene molecular weight 80000 and 200000 respectively at 150-160° C, with polyisobutylene, butyl rubber, polychloroprene, polybutadiene, styrene rubber (SKS-30) and nitrile rubber (SKN 18 and SKN 40). The best results were obtained with the blends polystyrene-styrene rubber and polystyrene-nitrile rubber. An increase of rubber content above 20-25% was not useful, as the strength properties were lowered. An increase in the content of the polar comonomer, acrylonitrile, prevents the reaction with polystyrene and decreases the probability of macroradical combination. This feature lowers the strength, see Fig. 14. It was also observed that certain dyes acts as macroradical acceptors, due to the mobile atoms of hydrogen of halogens in the dye, AX ... 

Akutin (52) performed an exhaustive study on the influence of processing conditions and the nitrile rubber/poly(vinyl chloride) ratio on the mechanical characteristic of the product. The experiments were carried out in a Brabender Plastograph at 160-180° C and rotor speed of 10-50 rpm. The polyfvinyl chloride) molecular weight was 83500. A resin with an epoxy group content of 20.75% was added to the blend as plasticizer and stabilizer. Figure 29 shows that the... 

Butadiene is used primarily in the production of synthetic rubbers, including styrene-butadiene rubber (SBR), polybutadiene nibber (BR), styrene-butadiene latex (SBL), chloroprene rubber (CR) and nitrile rubber (NR). Important plastics containing butadiene as a monomeric component are shock-resistant polystyrene, a two-phase system consisting of polystyrene and polybutadiene ABS polymers consisting of acrylonitrile, butadiene and styrene and a copolymer of methyl methacrylate, butadiene and styrene (MBS), which is used as a modifier for poly(vinyl chloride). It is also used as an intermediate in the production of chloroprene, adiponitrile and other basic petrochemicals. The worldwide use pattern for butadiene in 1981 was as follows (%) SBR + SBL, 56 BR, 22 CR, 6 NR, 4 ABS, 4 hexamethylenediamine, 4 other, 4. The use pattern for butadiene in the United States in 1995 was (%) SBR, 31 BR, 24 SBL, 13 CR, 4 ABS, 5 NR, 2 adiponitrile, 12 and other, 9 (Anon., 1996b). 

To control compatibility and other properties of butadiene/acrylonitrile copolymers with PVC, there is an optimum acrylonitrile content of 37%. For practical handling, the nitrile rubber is treated on rolls at normal temperatures, and afterwards the mixture is rolled with PVC at elevated temperatures. The reverse process—plasticizing PVC first and mixing with nitrile rubber afterwards—is not so favorable because discoloring and decomposition may occur. This can be avoided by simultaneously applying the liquid plasticizers. Nitrile content in-... 

Pure polyvinyl chloride alone It a rigid plastic of high volume resistivity. Addition of monomeric liquid plasticizer makes It flexible but lowers volume resistivity seriously. This loss of volume resistivity was not prevented by pre-purification of commercial resin and plasticizer, though It could be worsened by addition of Ionic soluble Impurities. Volume resistivity was surprisingly Increased by heat aging. It was not improved by use of polymeric liquid plasticizers, nor even, surprisingly, by use of nitrile rubber as plasticizer. Flexlblllzatlon without serious loss of volume resistivity was best achieved by internal plasticization by copolymerization with 2-ethylhexyl acrylate. Further studies are needed to explain these observations and to optimize the use of Internal plasticization In this way. 

Nevertheless, it would seem reasonable that, in the absence of any liquid plasticizer medium at all, mobility of ionic impurities would be reduced to such a low level that volume resistivity would remain high. For example, it is well known that polyvinyl chloride can be blended with nitrile rubber, such as Goodrich Hycar 1032 butadiene/acrylonitrile copolymer, and such polyblends are quite soft and flexible without the use of any liquid plasticizer at all (Table VII). 

At first glance the use of solid nitrile rubber in place of liquid plasticizers would appear to improve the volume resistivity of plasticized polyvinyl chloride somewhat but when the lower plasticizing efficiency of the nitrile rubber is considered, only little improvement remains at equal tensile modulus or hardness. This is difficult to explain in terms of the flow of ions through a liquid plasticizer medium. As we can see, the volume resistivity of nitrile rubber alone is much lower than that of polyvinyl chloride, and the volume resistivity of these blends is simply the resultant of the two components. Actually the same reasoning might well apply to conventional blends of good quality polyvinyl chlorides with good quality liquid plasticizers, in the absence of any added ionic soluble impurities, as we can see from our earlier data. 

The superiority of the internally plasticized copolymer is clearly evident if we plot volume resistivity against a measure of plasticization such as tensile stress at 100% elongation (Figure 1). Here we can see that the best way to increase softness and flexibility, without loss of volume resistivity, is by copolymerization with 2-ethvlhexvl acrylate. Polyblending with nitrile rubber provides only little advantage... 

Fe203 and Fe304 in presence of a chloride source act as flame retardants for nitrile-containing plastics and rubbers such as acrylonitrile-butadiene-styrene copolymers.52 The activity appears to be connected with the formation of FeCl3 on combustion, but other properties of FeCl3 itself make it unsuitable for direct use. If an alkyl chloride is present iron(II) citrate may be used, and for halogen-containing nitrile polymers acetates, stearates, sulfates and carbonates are effective. 

Shut off all possible sources of ignition. Wear nitrile rubber gloves, laboratory coat, and eye protection. A self-contained breathing apparatus may be necessary, depending on the size of the spill. Cover the spill with a 1 1 1 mixture by weight of sodium carbonate or calcium carbonate, clay cat litter (bentonite), and sand. When the acetic anhydride has been absorbed, scoop into a plastic pail and, in the fume hood, very slowly add the mixture to a pail of cold water. Allow it to stand for 24 hours. Test pH of the solution and neutralize if necessary with sodium carbonate. Decant the solution to the drain with water. Treat the solid residue as normal refuse. The spillage site should be washed thoroughly with soap and water.19-22... 

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