Filler level

Adhesives (qv) used to make plywood are classified as either the exterior adhesive or the lesser quaHty interior adhesive. The terms relate to the abUity of the adhesive to survive exposure to moisture and weather. PhenoHc resins (qv) are commonly used as adhesives to make plywood. The difference between interior and exterior phenoHc resin adhesive is the filler level. Exterior rated plywood uses higher resin content adhesives. Interior rated plywood uses either highly extended (below 24% resin soHds) or protein-based adhesives. The adhesive is appHed to the veneer by roU coating, spraying, curtain coating, or foam extmsion. 

Plasticizers. These are used to improve compound processibiHty, modify vulcani2ate properties, and reduce cost. Por many appHcations, where cost and processibiHty are the objective, naphthenic and aromatic oils are preferred. They are inexpensive yet effective in improving processibiHty at high filler levels. The compatibiHty of the naphthenic oils is limited to about 20 parts per hundred mbber. Aromatic oils are more compatible and can be used at higher levels (132). 

Owing to relatively low viscosity, these resins offer advantages for 100% soHds (solvent-free) systems. Higher filler levels are possible because of the low viscosity. Faster bubble release is also achieved. Higher epoxy content and functionaHty of bisphenol F epoxy resins can provide improved chemical resistance compared to conventional epoxies. 

Table 7 Calculated filler levels of calcium carbonate and titanium dioxide based on the ICP results in Table 5...

Both samples were also analyzed using TGA to verify that the filler levels were the same. It was reported that each part contained 20% barium sulfate and... 

In conclusion, no significant differences in the material composition or filler level were observed. A difference was noted between the good and failed part,... 

The EVAs make it possible to produce compounds with high filler levels and are compatible with many elastomers, plastics and other materials SBR, butyl rubber, EPDM, nitrile rubber, Hypalon, thermoplastic elastomers, epoxies, PVC, PVDC, bitumen. 

Fig. 9. The effect of magnesium hydroxide filler type on the dynamic storage modulus G of polypropylene (PP) at 200 °C (strain amplitude 10%, filler level 60% by weight). Magnesium hydroxide fillers differed in origin particle size and treatment. Mean particle size (pm) type A ( ), 7.7 type B (+), 0.9 type C ( ), 4.0 type D ( ), 0.53 type E, stearate-coated version of type A, (X), 3.7 unfilled PP (O) [36]...

Fig. 13. Viscosity/shear stress relationship for EPDM compounds at 100 °C at various carbon black filler levels [50]...

The description of the physical properties of fluoroelastomers is necessarily less precise than that of fluoroplastics because of the major effect of adding curatives and fillers to achieve useful cross-linked materials of a given hardness and specific mechanical properties Generally, two parameters are varied increasing cross-link density increases modulus and decreases elongation, and raising filler levels increases hardness and decreases solvent swell because of the decreased volume fraction of the elastomer In addition to these two major vanables, the major determinants of vulcanizate behavior are the chemical and thermal stabilities of its cross-links The selection of elastomer, of course, places limits on the overall resistance to fluids and chemicals and on its service temperature range... 

Reduced overall filler level/ lower smoke Enhanced flammability resistance at low co-additive additions... 

Reduced flammability and smoke emission Increased char promotion Reduced overall filler levels Suppression of phosphine formation by metal hydroxide... 

Colored formulations Low co-additive additions Enhanced flammability resistance/reduced smoke Improved processibility and physical properties Handling issues Char promotion Reduced filler levels Can be pigmented Reduced overall filler levels Color limitations Possible adverse toxicity effects... 

The addition of silane cross-linkable PE copolymer to PE/metallic hydroxide systems can significantly improve the flame-retardant properties of these materials allowing lower filler levels to be used.69... 

The combination of melamine with hydrated mineral fillers can improve the fire retardancy behavior of PP, eliminating at the same time the afterglow phenomenon associated with these fillers used in isolation.70 Similarly in EVA copolymer, antimony trioxide used in combination with metal hydroxides has been reported to reduce incandescence.56 Chlorinated and brominated flame retardants are sometimes used in combination with metal hydroxides to provide a balance of enhanced fire-retardant efficiency, lower smoke evolution, and lower overall filler levels. For example, in polyolefin wire and cable formulations, magnesium hydroxide in combination with chlorinated additives was reported to show synergism and reduced smoke emission.71... 

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