Nylon yield

Self-locking nuts are available which are easy to assemble and do not require a hole in the bolt or the use of a split pin. One type, known as a Nyloc nut. Fig. 12.8(c), incorporates a nylon insert round the inner top end of the nut. As the nut is screwed on, the nylon yields and forms a thread, creating high friction and resistance to loosening. 

Immobilization of jS-D-galactosidase either by entrapment in cellulose acetate or by adsorption with cross-linking onto nylon yielded materials that are unsuitable for use in fluidized bed reactors, since their densities are close to unityHeavier particles were obtained by incorporating tungsten or stainless steel. 

The Fe, Co, and Ni deposits are extremely fine grained at high current density and pH. Electroless nickel, cobalt, and nickel—cobalt alloy plating from fluoroborate-containing baths yields a deposit of superior corrosion resistance, low stress, and excellent hardenabiUty (114). Lead is plated alone or ia combination with tin, iadium, and antimony (115). Sound iasulators are made as lead—plastic laminates by electrolyticaHy coating Pb from a fluoroborate bath to 0.5 mm on a copper-coated nylon or polypropylene film (116) (see Insulation, acoustic). Steel plates can be simultaneously electrocoated with lead and poly(tetrafluoroethylene) (117). Solder is plated ia solutioas containing Pb(Bp4)2 and Sn(Bp4)2 thus the lustrous solder-plated object is coated with a Pb—Sn alloy (118). 

A rack and frame press uses heavy nylon cloth positioned in a wooden frame inside a rack. A measured amount of apple or other fmit mash is added from a hopper above the frame. The mash is leveled with a hand trowel and the edges of the nylon cloth are folded over the mash to encase it and create a cheese. The frame is removed, and a second rack is placed on top of the first cheese the process is repeated until a stack of cheeses is prepared. A hydrauhc ram then appHes gradually increa sing pressure on the stack and expresses the juice. A high yield of juice (80%) is obtained and no press aid is required. Because this process is labor intensive (17), it is mostly used for small farm and pilot-plant operations. 

Catalysts. Iodine and its compounds ate very active catalysts for many reactions (133). The principal use is in the production of synthetic mbber via Ziegler-Natta catalysts systems. Also, iodine and certain iodides, eg, titanium tetraiodide [7720-83-4], are employed for producing stereospecific polymers, such as polybutadiene mbber (134) about 75% of the iodine consumed in catalysts is assumed to be used for polybutadiene and polyisoprene polymeri2a tion (66) (see RUBBER CHEMICALS). Hydrogen iodide is used as a catalyst in the manufacture of acetic acid from methanol (66). A 99% yield as acetic acid has been reported. In the heat stabiH2ation of nylon suitable for tire cordage, iodine is used in a system involving copper acetate or borate, and potassium iodide (66) (see Tire cords). 

Monoisocyanates undergo anionic homopolymerization at subambient temperatures to yield nylon-1 polymers (polyamides) (63). 

Enzymatic hydrolysis is also used for the preparation of L-amino acids. Racemic D- and L-amino acids and their acyl-derivatives obtained chemically can be resolved enzymatically to yield their natural L-forms. Aminoacylases such as that from Pispergillus OTj e specifically hydrolyze L-enantiomers of acyl-DL-amino acids. The resulting L-amino acid can be separated readily from the unchanged acyl-D form which is racemized and subjected to further hydrolysis. Several L-amino acids, eg, methionine [63-68-3], phenylalanine [63-91-2], tryptophan [73-22-3], and valine [72-18-4] have been manufactured by this process in Japan and production costs have been reduced by 40% through the appHcation of immobilized cell technology (75). Cyclohexane chloride, which is a by-product in nylon manufacture, is chemically converted to DL-amino-S-caprolactam [105-60-2] (23) which is resolved and/or racemized to (24)... 

Ingredients. Nylon-6,6 is made from the reaction of adipic acid [124-04-9] and hexamethylenediamine [124-09-4]. The manufacture of intermediates for polyamides is extremely important not only is the quaUty of the polymer, such as color, degree of polymerization, and linearity, strongly dependent on the ingredient quaUty, but also the economic success of the producer is often determined by the yields and cost of manufacture of the ingredients. 

Nylon-13,13 and Nylon-13. The ingredients for nylon-13,13 [26796-68-9] [26796-70-3] and nylon-13 [14465-66-8], [26916-48-3] and their copolymers have become available in developmental quantities from a natural source, crambe and rapeseed oil (176). Emcic acid [112-86-7] is obtained in high yield approaching 50 wt % from the oil and oxidatively cleaved to produce the dicarboxyhc acid, brassyUc acid [505-55-2] and pelargonic acid ... 

Two factors emerged to turn the focus of durable press the discovery that incorporation of a level of nylon or polyester in the fabric can substantially increase the garments abrasion resistance, and the reali2ation that the marketplace preferred cotton—polyester blends in delayed cure operations, even though 85% cotton—15% nylon fabric yields a suitable product. The 50% cotton—50% polyester fabric seemed particularly appropriate because it contained sufficient ceUulosic to benefit from a chemical finish and sufficient synthetic to provide strength and abrasion resistance. 

Benzoic Acid. Ben2oic acid is manufactured from toluene by oxidation in the liquid phase using air and a cobalt catalyst. Typical conditions are 308—790 kPa (30—100 psi) and 130—160°C. The cmde product is purified by distillation, crystallization, or both. Yields are generally >90 mol%, and product purity is generally >99%. Kalama Chemical Company, the largest producer, converts about half of its production to phenol, but most producers consider the most economic process for phenol to be peroxidation of cumene. Other uses of benzoic acid are for the manufacture of benzoyl chloride, of plasticizers such as butyl benzoate, and of sodium benzoate for use in preservatives. In Italy, Snia Viscosa uses benzoic acid as raw material for the production of caprolactam, and subsequendy nylon-6, by the sequence shown below. 

Benzene is alkylated with propylene to yield cumene (qv). Cumene is catalytically oxidized in the presence of air to cumene hydroperoxide, which is decomposed into phenol and acetone (qv). Phenol is used to manufacture caprolactam (nylon) and phenoHc resins such as bisphenol A. Approximately 22% of benzene produced in 1988 was used to manufacture cumene. 

AH commercial processes for the manufacture of caprolactam ate based on either toluene or benzene, each of which occurs in refinery BTX-extract streams (see BTX processing). Alkylation of benzene with propylene yields cumene (qv), which is a source of phenol and acetone ca 10% of U.S. phenol is converted to caprolactam. Purified benzene can be hydrogenated over platinum catalyst to cyclohexane nearly aH of the latter is used in the manufacture of nylon-6 and nylon-6,6 chemical intermediates. A block diagram of the five main process routes to caprolactam from basic taw materials, eg, hydrogen (which is usuaHy prepared from natural gas) and sulfur, is given in Eigute 2. 

Alkali Fusion. Tha alkaU fusion of castor oil using sodium or potassium hydroxide in the presence of catalysts to spHt the ricinoleate molecule, results in two different products depending on reaction conditions (37,38). At lower (180—200°C) reaction temperatures using one mole of alkah, methylhexyl ketone and 10-hydroxydecanoic acid are prepared. The 10-hydroxydecanoic acid is formed in good yield when either castor oil or methyl ricinoleate [141-24-2] is fused in the presence of a high boiling unhindered primary or secondary alcohol such as 1- or 2-octanol. An increase to two moles of alkali/mole ricinoleate and a temperature of 250—275°C produces capryl alcohol [123-96-6] CgH gO, and sebacic acid [111-20-6] C QH gO, (39—41). Sebacic acid is used in the manufacture of nylon-6,10. 

Until the mid-1950s the main raw material source for the European plastics industry was coal. On destructive distillation coal yields four products coal tar, coke, coal gas and ammonia. Coal tar was an important source of aromatic chemicals such as benzene, toluene, phenol, naphthalene and related products. From these materials other chemicals such as adipic acid, hexamethylenedia-mine, caprolactam and phthalic anhydride could be produced, leading to such important plastics as the phenolic resins, polystyrene and the nylons. 

In the case of commercial crystalline polymers wider differences are to be noted. Many polyethylenes have a yield strength below 20001bf/in (14 MPa) whilst the nylons may have a value of 12 000 Ibf/in (83 MPa). In these polymers the intermolecular attraction, the molecular weight and the type and amount of crystalline structure all influence the mechanical properties. 

Nylon 12 first beeame available on a semieommercial scale in 1963. The monomer, dodecanelactam, is prepared from butadiene by a multistaged reaction. In one proeess butadiene is treated with a Ziegler-type eatalyst system to yield the cyclic trimer, cyclododeca-1, 5, 9-triene. This may then be hydrogenated to give cyelododeeane, which is then subjeeted to direct air oxidation to give a mixture of cyclododecanol and cyclododecanone. Treatment of the mixture with... 

The opening of the caprolactam ring for nylon 6 involves an equilibrium reaction which is easily catalysed by water. In the case of nylon 12 from dodecanelactam, higher temperatures, i.e. above 260°C, are necessary for opening the ring structures but since in this case the condensation is not an equilibrium reaction the process will yield almost 100% of high polymer. ... 

There has been only one major use for ozone today in the field of chemical synthesis the ozonation of oleic acid to produce azelaic acid. Oleic acid is obtained from either tallow, a by-product of meat-packing plants, or from tall oil, a byproduct of making paper from wood. Oleic acid is dissolved in about half its weight of pelargonic acid and is ozonized continuously in a reactor with approximately 2 percent ozone in oxygen it is oxidized for several hours. The pelargonic and azelaic acids are recovered by vacuum distillation. The acids are then esterified to yield a plasticizer for vinyl compounds or for the production of lubricants. Azelaic acid is also a starting material in the production of a nylon type of polymer. 

Both processes rely on a fast flow system and the rapid quenching of product gases yields of up to 90% can be attained. It is salutory to note that US production of this highly toxic compound is 600000 tonnes pa (1992) and world production exceeds one million tonnes pa. Of this, 41% is used to manufacture adiponitrile for nylon and 28% for acrylic plastics ... 

Acrylamide readily undergoes polymerization by conventional free radical methods, ionizing radiation, ultrasonic waves, and ultraviolet radiation. The base-cata-lized hydrogen transfer polymerization of acrylamide yields poly-/3-alanine (Nylon 3) a water insoluble polymer that is soluble in certain hot organics. All current industrial production is believed to be by free radical polymerization. 

Nylon 4 is produced hy ring opening 2-pyrrolidone. Anionic polymerization is used to polymerize the lactam. Cocatalysts are used to increase the yield of the polymer. Carhon dioxide is reported to he an excellent polymerization activator. 

Where the pipeline is expected to have to withstand unusual dimensional variation due, perhaps, to temperature changes or near yield point pressure testing, the use of a woven glass or nylon reinforcement in place of the glass tissue is said to increase the flexibility of the coating system considerably. 

Condensation polymerisation In this case reaction between two groups occurs which leads to the production of a polymer and also a simple molecule, e.g. reaction between adipic acid and hexamethylene diamine yields nylon 66 and water ... 

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