Adiponitrile, manufacture

H2N (CH2)a NH2- Colourless solid when pure m.p. 4LC, b.p. 204 C. Manufactured by the electrochemical combination of two molecules of acrylonitrile to adiponitrile followed by catalytic reduction, or by a series of steps from cyclohexanone via adipic acid. Used in the production of Nylon [6, 6]. 

Adiponitnle (hexanedinitnle, dicyanobutane, ADN), NC(CH2)4CN, is manufactured principally for use as an intermediate for hexamethylenediarnine (1,6-diaminohexane), which is a principal ingredient for nylon-6,6. However, in 1996, BASF aimounced the development of a process to make caprolactam from adiponitrile (44,45). Caprolactam is used to produce nylon-6. The implementation of this technology could increase the demand for adiponitrile dramatically. 

Production and Shipment. Estimated adiponitrile production capacities in the U.S. in 1992 were about 625 thousand metric tons and worldwide capacity was in excess of lO metric tons. The DOT/IMO classification for adiponitrile is class 6.1 hazard, UN No. 2205. It requires a POISON label on all containers and is in packing group III. Approved materials of constmction for shipping, storage, and associated transportation equipment are carbon steel and type 316 stainless steel. Either centrifugal or positive displacement pumps may be used. Carbon dioxide or chemical-foam fire extinguishers should be used. There are no specifications for commercial adiponitrile. The typical composition is 99.5 wt % adiponitrile. Impurities that may be present depend on the method of manufacture, and thus, vary depending on the source. 

Uses. 3-Pentenenitrile, 3PN, is used entirely by the manufacturers to make adiponitrile. i7j -2-Pentenenitrile, 2PN, can be cycli2ed catalyticaHy at high temperature to produce pyndine, a solvent and agncultural chemical intermediate. 2PN is also chlorinated to manufacture pentachloropyndine, an intermediate in the insecticide Dursban produced by Dow. Addition of ammonia to 2PN foUowed by reduction leads to 1,3-pentadiamine (Dytek ep), which is used as a curing agent for epoxy coatings and as a chain modifier in polyurethanes. 

Another example is the du Pont process for the production of adiponitrile. Tetrakisarylphosphitenickel(0) compounds are used to affect the hydrocyanation of butadiene. A multistage reaction results in the synthesis of dinitrile, which is ultimately used in the commercial manufacture of nylon-6,6 (144-149). 

Catalytic hydtogenation is the most efficient method for the large scale manufacture of many aromatic and ahphatic amines. Some of the commercially important amines produced by catalytic hydrogenation include aniline (from nitrobenzene), 1,6-hexanediamine (from adiponitrile), isophoronediamine (from 3-nitro-l,5,5-trimethylcyclohexanecarbonitrile), phenylenediamine (from dinitrobenzene), toluenediamine (from dinitrotoluene), toluidine (from nitrotoluene), and xyhdine (from nitroxylene). As these examples suggest, aromatic amines ate usually made by hydrogenating the... 

Hydrogen cyanide (prussic acid) is a liquid with a boiling point of 26°C. Its vapour is flammable and extremely toxic. The effects of acute exposure are given in Table 5.34. This material is a basic building block for the manufacture of a range of chemical products such as sodium, iron or potassium cyanide, methyl methacrylate, adiponitrile, triazines, chelates. 

Both processes rely on a fast flow system and the rapid quenching of product gases yields of up to 90% can be attained. It is salutory to note that US production of this highly toxic compound is 600000 tonnes pa (1992) and world production exceeds one million tonnes pa. Of this, 41% is used to manufacture adiponitrile for nylon and 28% for acrylic plastics ... 

Adiponitrile, a starting material used in the manufacture of nylon, can be prepared in three steps from 1,3-butadiene. How would you carry out this synthesis ... 

Adiponitrile is produced at over 1 million tpa and, being used in the manufacture of hexamethylene diamine and (to a small extent) adipic acid, it is by far the highest-volume organic material that is produced electro-chemically. The mechanism (Scheme 7.13) involves electrolytic reduction of acrylonitrile followed by protonation, further reduction, Michael addition and a final protonation step. 

The primary use of acrylonitrile is as the raw material for the manufacture of acrylic and modacrylic fibers. Other Major uses include the production of plastics (acrylonitrile-butadiene- styrene (ABS) and styrene-acrylonitrile (SAN), nitrile rubbers, nitrile barrier resins, adiponitrile and acrylamide (EPA 1984). 

Monsanto (1) A process for making adiponitrile, an intermediate in the manufacture of Nylon 66, by the electrolytic hydrodimerization (EHD) of acrylonitrile ... 

The largest use of acrylonitrile is the manufacture of adiponitrile, made by two different methods. One method is by the electrohydrodimerization of acrylonitrile. It is converted into hexamethylenediamine (HMDA), which is used to make nylon. The other adiponitrile synthesis is C4 chemistry, which will be discussed later in this chapter. Section 8. 

Figure 10.3 Manufacture of adiponitrile and hexamethylenediamine from 1,3-butadiene.

Worldwide consumption of acrylonitrile increased 52% between 1976 and 1988, from 2500 to 3800 thousand tonnes per year. The trend in consumption over this time period is shown in Table 2 for the principal uses of acrylonitrile acrylic fibre, acrylonitrile-butadiene-styrene (ABS) resins, adiponitrile, nitrile rubbers, elastomers and styrene-acrylonitrile (SAN) resins. Since the 1960s, acrylic fibres have remained the major outlet for acrylonitrile production in the United States and especially in Japan and the Far East. Acrylic fibres always contain a comonomer. Fibres containing 85 wt% or more acrylonitrile are usually referred to as acrylics and fibres containing 35-85 wt% acrylonitrile are called modacrylics . Acrylic fibres are used primarily for the manufacture of apparel, including sweaters, fleece wear and sportswear, and home furnishings, including carpets, upholstery and draperies (Langvardt, 1985 Brazdil, 1991). 

The chemical intermediates adiponitrile and acrylamide have surpassed nitrile rubbers as end-use products of acrylonitrile in the United States and Japan. Adiponitrile is further converted to hexamethylenediamine (HMDA), which is used to manufacture nylon 6/6. Acrylamide is used to produce water-soluble polymers or copolymers used for paper manufacturing, waste treatment, mining applications and enhanced oil recovery (Langvardt, 1985 Brazdil, 1991). 

Acrylonitrile is a monomer used in high volume principally in the manufacture of acrylic fibres, resins (acrylonitrile-butadiene-styrene, styrene-acrylonitrile and others) and nitrile rubbers (butadiene-acrylonitrile). Other important uses are as an intermediate in the preparation of adiponitrile (for nylon 6/6) and acrylamide and, in the past, as a fumigant. Occupational exposures to acrylonitrile occur in its production and use in the preparation of fibres, resins and other products. It is present in cigarette smoke and has been detected rarely and at low levels in ambient air and water. 

Adiponitrile. Adiponitrile is an important intermediate in polyamide manufacture. 1,6-Hexamethylenediamine formed by the hydrogenation of adiponitrile is used in the production of nylon-6,6, one of the most important polyamides in commercial production. 

Among other nonaddition processes, adiponitrile may be manufactured by the direct hydrocyanation of 1,3-butadiene (DuPont process).169 172,187 196 A homogeneous Ni(0) complex catalyzes both steps of addition of HCN to the olefinic bonds (Scheme 6.4). The isomeric monocyano butenes (20 and 21) are first formed in a ratio of approximately 1 2. All subsequent steps, the isomerization of 20 to the desired 1,4-addition product (21), a further isomerization step (double-bond migration), and the addition of the second molecule of HCN, are promoted by Lewis acids (ZnCl2 or SnCl2). Without Lewis acids the last step is much slower then the addition of the first molecule of HCN. Reaction temperatures below 150°C are employed. 

The manufacture of hexamethylenediamine [124-09-1], a key comonomer in nylon-6,6 production proceeds by a two-step HCN addition reaction to produce adiponitrile [111 -69-3], NCCH2CH2CH2CH2CN. The adiponitrile is then hydrogenated to produce the desired diamine. The other half of nylon-6,6, adipic acid (qv), can also be produced from butadiene by means of either of two similar routes involving the addition of CO. Reaction between the diamine and adipic acid [124-04-5] produces nylon-6,6. 

Another significant butadiene use is for manufacturing adiponitrile, NC(CH2)4CN [111-69-3]> a precursor for nylon-6,6 production. It accounted for about 13% of total U.S. butadiene consumption in 1989. Other miscellaneous chemical uses, such as for ENB (ethylidene norbomene) production, account... 

---