Metal carbonyls Nickel carbonyl

From organotransition-metal chemistry towards molecular electronics electronic communication between ligand-bridged metals Carbonylated nickel clusters from molecules to metals ... 

Nickel nickel metal inorganic nickel carbonyl lung, nasal passages and sulfide forms soluble and insoluble forms 1.56... 

Nickel tetracarbonyl Ni(CO)4 was the first metal carbonyl to be discovered, by Mond in 1890 it is obtained by passage of carbon monoxide over nickel metal heated to 320 K. It is a volatile, toxic liquid (b.p. 315 K), and has a tetrahedral structure. It has considerable stability, but inflames in air it is believed that in the structure... 

Miscellaneous. Electron beams can be used to decompose a gas such as silver chloride and simultaneously deposit silver metal. An older technique is the thermal decomposition of volatile and extremely toxic gases such as nickel carbonyl [13463-39-3] Ni(CO)4, to form dense deposits or dendritic coatings by modification of coating parameters. 

In atomization, a stream of molten metal is stmck with air or water jets. The particles formed are collected, sieved, and aimealed. This is the most common commercial method in use for all powders. Reduction of iron oxides or other compounds in soHd or gaseous media gives sponge iron or hydrogen-reduced mill scale. Decomposition of Hquid or gaseous metal carbonyls (qv) (iron or nickel) yields a fine powder (see Nickel and nickel alloys). Electrolytic deposition from molten salts or solutions either gives powder direcdy, or an adherent mass that has to be mechanically comminuted. 

Ca.rbonylProcess. Cmde nickel also can be refined to very pure nickel by the carbonyl process. The cmde nickel and carbon monoxide (qv) react at ca 100°C to form nickel carbonyl [13463-39-3] Ni(CO)4, which upon further heating to ca 200—300°C, decomposes to nickel metal and carbon monoxide. The process is highly selective because, under the operating conditions of temperature and atmospheric pressure, carbonyls of other elements that are present, eg, iron and cobalt, are not readily formed. 

Ma.nufa.cture. Nickel carbonyl can be prepared by the direct combination of carbon monoxide and metallic nickel (77). The presence of sulfur, the surface area, and the surface activity of the nickel affect the formation of nickel carbonyl (78). The thermodynamics of formation and reaction are documented (79). Two commercial processes are used for large-scale production (80). An atmospheric method, whereby carbon monoxide is passed over nickel sulfide and freshly reduced nickel metal, is used in the United Kingdom to produce pure nickel carbonyl (81). The second method, used in Canada, involves high pressure CO in the formation of iron and nickel carbonyls the two are separated by distillation (81). Very high pressure CO is required for the formation of cobalt carbonyl and a method has been described where the mixed carbonyls are scmbbed with ammonia or an amine and the cobalt is extracted as the ammine carbonyl (82). A discontinued commercial process in the United States involved the reaction of carbon monoxide with nickel sulfate solution. 

It is good practice to keep concentrations of airborne nickel in any chemical form as low as possible and certainly below the relevant standard. Local exhaust ventilation is the preferred method, particularly for powders, but personal respirator protection may be employed where necessary. In the United States, the Occupational Safety and Health Administration (OSHA) personal exposure limit (PEL) for all forms of nickel except nickel carbonyl is 1 mg/m. The ACGIH TLVs are respectively 1 mg/m for Ni metal, insoluble compounds, and fume and dust from nickel sulfide roasting, and 0.1 mg/m for soluble nickel compounds. The ACGIH is considering whether to lower the TLVs for all forms of nickel to 0.05 mg/m, based on nonmalignant respiratory effects in experimental animals. 

For example, in Ni(CO) nickel metal having 28 electrons coordinates four CO molecules to achieve a total of 36 electrons, the configuration of the inert gas krypton. Nearly every metal forming a carbonyl obeys the 18-electron rule. An exception is vanadium, forming a hexacarbonyl in which the number of electrons is 35. This carbonyl, which has a paramagnetism equivalent to one unpaired electron, however, readily adds one electron to form a closed valence shell complex containing the V(CO)(, anion. 

Mononuclear Carbonyls. The lowest coordination number adopted by an isolable metal carbonyl is four. The only representative of this class is nickel carbonyl [13463-39-3] the first metal carbonyl isolated (15). The molecule possesses tetrahedral geometry as shown in stmcture (1). A few transient four-coordinate carbonyls, such as Fe(CO)4, have also been detected (16). 

Since the discovery of nickel carbonyl in 1890 (15), carbonyls of many other metals have been prepared. Nickel and iron are the only metals that combine direcdy with CO to produce carbonyls in reasonable yields. At least one carbonyl derivative is known for every t5 -block metal. A number of the neutral complexes that have been reported ate Hsted in Table 4. 

Syntheses from Dry Metals and Salts. Only metaUic nickel and iron react direcdy with CO at moderate pressure and temperatures to form metal carbonyls. A report has claimed the synthesis of Co2(CO)g in 99% yield from cobalt metal and CO at high temperatures and pressures (91,92). The CO has to be absolutely free of oxygen and carbon dioxide or the yield is drastically reduced. Two patents report the formation of carbonyls from molybdenum and tungsten metal (93,94). Ruthenium and osmium do not react with CO even under drastic conditions (95,96). 

Easily decomposed, volatile metal carbonyls have been used in metal deposition reactions where heating forms the metal and carbon monoxide. Other products such as metal carbides and carbon may also form, depending on the conditions. The commercially important Mond process depends on the thermal decomposition of Ni(CO)4 to form high purity nickel. In a typical vapor deposition process, a purified inert carrier gas is passed over a metal carbonyl containing the metal to be deposited. The carbonyl is volatilized, with or without heat, and carried over a heated substrate. The carbonyl is decomposed and the metal deposited on the substrate. A number of papers have appeared concerning vapor deposition techniques and uses (170—179). 

Exposure to metal carbonyls can present a serious health threat. Nickel carbonyl is considered to be one of the most poisonous inorganic compounds. However, the toxicological information available on metal carbonyls is restricted to the mote common, commercially important compounds such as Ni(CO)4 and Ee(CO). Other metal carbonyls are considered potentially dangerous, especially ia the gaseous state, by analogy to nickel and iron carbonyls. Data concerning toxicological studies on a few common metal carbonyls are Hsted ia Table 6 (185). Additional toxicity data are OSHA personal exposure limits (PEL) for Ee(CO) this is 8 h at 0.1 ppm, whereas for the much more toxic Ni(CO)4 it is 8 h at 0.001 ppm, with a toxic concentration TCLq low (of 7 mg/m ) for human inhalation. 

The toxic symptoms from inhalation of nickel carbonyl are beUeved to be caused by both nickel metal and carbon monoxide. In many acute cases the symptoms ate headache, di22iQess, nausea, vomiting, fever, and difficulty in breathing. If exposure is continued, unconsciousness follows with subsequent damage to vital organs and death. Iron pentacarbonyl produces symptoms similar to nickel carbonyl but is considered less toxic than nickel carbonyl. 

When heated to about 60°C, nickel carbonyl explodes. Eor both iron and nickel carbonyl, suitable fire extinguishers are water, foam, carbon dioxide, or dry chemical. Large amounts of iron pentacarbonyl also have been reported to ignite spontaneously (189). Solutions of molybdenum carbonyl have been reported to be capable of spontaneous detonation (190). The toxicity of industrial chemicals including metal carbonyls may be found in references 191-194. 

Some catalysts are ha2ardous materials, or they react to form ha2ardous substances. For example, catalysts used for hydrogenation of carbon monoxide form volatile metal carbonyl compounds such as nickel carbonyl, which are highly toxic. Many catalysts contain heavy metals and other ha2ardous components, and environmentally safe disposal has become an increasing concern and expense. 

Esters can be obtained from halogenated olefins using a metal carbonyl catalyst (87), eg, /n j -l-bromo-2-phenylethylene is treated with nickel carbonyl in the presence of methanol to afford the corresponding methyl cinnamate (see Cinnamic acid). 

Pyridazines form complexes with iodine, iodine monochloride, bromine, nickel(II) ethyl xanthate, iron carbonyls, iron carbonyl and triphenylphosphine, boron trihalides, silver salts, mercury(I) salts, iridium and ruthenium salts, chromium carbonyl and transition metals, and pentammine complexes of osmium(II) and osmium(III) (79ACS(A)125). Pyridazine N- oxide and its methyl and phenyl substituted derivatives form copper complexes (78TL1979). 

Some metal carbonyls, such as nickel, cobalt and manganese compounds have been used to produce metallic deposition. The decomposition occurs in a stepwise manner, producing one CO(g) molecule at each step. 

The use of CO is complicated by the fact that two forms of adsorption—linear and bridged—have been shown by infrared (IR) spectroscopy to occur on most metal surfaces. For both forms, the molecule usually remains intact (i.e., no dissociation occurs). In the linear form the carbon end is attached to one metal atom, while in the bridged form it is attached to two metal atoms. Hence, if independent IR studies on an identical catalyst, identically reduced, show that all of the CO is either in the linear or the bricked form, then the measurement of CO isotherms can be used to determine metal dispersions. A metal for which CO cannot be used is nickel, due to the rapid formation of nickel carbonyl on clean nickel surfaces. Although CO has a relatively low boiling point, at vet) low metal concentrations (e.g., 0.1% Rh) the amount of CO adsorbed on the support can be as much as 25% of that on the metal a procedure has been developed to accurately correct for this. Also, CO dissociates on some metal surfaces (e.g., W and Mo), on which the method cannot be used. 

Nickel carbonyl F T Most common metals for pure gas. ... 

C-C bonds can be formed by reaction with alkyl iodides or more usefully by reaction with metal carbonyls to give aldehydes and ketones e.g. Ni(CO)4 reacts with LiR to form an unstable acyl nickel carbonyl complex which can be attacked by electrophiles such as H+ or R Br to give aldehydes or ketones by solvent-induced reductive elimination ... 

On the basis of the 18-electron rule, the d s configuration is expected to lead to carbonyls of formula [M(CO)4] and this is found for nickel. [Ni(CO)4], the first metal carbonyl to be discovered, is an extremely toxic, colourless liquid (mp —19.3°, bp 42.2°) which is tetrahedral in the vapour and in the solid (Ni-C 184pm, C-O 115 pm). Its importance in the Mond process for manufacturing nickel metal has already been mentioned as has the absence of stable analogues of Pd and Pt. It may be germane to add that the introduction of halides (which are a-bonded) reverses the situation [NiX(CO)3] (X = Cl, Br, I) are very unstable, the yellow [Pd"(CO)Cl2]n is somewhat less so, whereas the colourless [Pt (CO)2Cl2] and [PtX3(CO)] are quite stable. 

Many metal carbonyls are available commercially. However, in some cases, the CVD investigator may find it more expedient (and sometimes cheaper) to produce them in-house. This is particularly true of the only two carbonyls that can be obtained by the direct reaction of the metal with CO (and consequently easy to synthesize), i.e., nickel carbonyl, Ni(CO)4, and iron carbonyl, Fe(CO)5. 

Iron, nickel, cobalt, molybdenum, and tungsten powders produced by the pyrolysis of the respective metal carbonyl (see Ch. 3).P 1... 

C05-0141. Many of the transition metals form complexes with CO these complexes are called metal carbonyls and have the general formula M (CO). A 0.500-g sample of gaseous nickel carbonyl in a 0.100-L bulb generates a pressure of 552 torr at 30 °C. What is the formula of nickel carbonyl ... 

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