Materials of construction carbon

Methyl bromide, when dry (<100 ppm water), is inert toward most materials of construction. Carbon steel is recommended for storage vessels, piping, pumps, valves, and fittings. Copper, brass, nickel, and its alloys are sometimes used. Aluminum, magnesium, zinc, and alloys of these metals should not be used because under some conditions dangerous pyrophoric compounds may be formed. Many nonmetallic materials are also useful for handling methyl bromide, but nylon and polyvinyl chloride should be avoided. 

Design Data Number of tra) 23 Pressure 3.2 psig Functional height 70.5 ft Material of construction Carbon-steel Recommended inside diameter 21.0 ft Tray efficiency 0.70 Feed stage 13 Feed 2 stage ... 

Equipment - Oil and gas test separators Material of construction - Carbon steel... 

The expense of replaceable O rings for sealing the vessel was determined to be a potential problem. Various materials and mechanical configurations were reviewed to find a multirun material of construction. Carbon dioxide diffuses into many of the sealing materials, which potentially shortens their cycle life. These materials were subjected to stress cycling in CO2 and analyzed both dimensionally and via dynamic mechanical analysis as well as thermomechanical analysis. 

In order to maintain high energy efficiency and ensure a long service life of the materials of construction in the combustion chamber, turbine and jet nozzle, a clean burning flame must be obtained that minimizes the heat exchange by radiation and limits the formation of carbon deposits. These qualities are determined by two procedures that determine respectively the smoke point and the luminometer index. 

Materials of Construction. GeneraHy, carbon steel is satisfactory as a material of construction when handling propylene, chlorine, HCl, and chlorinated hydrocarbons at low temperatures (below 100°C) in the absence of water. Nickel-based aHoys are chiefly used in the reaction area where resistance to chlorine and HCl at elevated temperatures is required (39). Elastomer-lined equipment, usuaHy PTFE or Kynar, is typicaHy used when water and HCl or chlorine are present together, such as adsorption of HCl in water, since corrosion of most metals is excessive. Stainless steels are to be avoided in locations exposed to inorganic chlorides, as stainless steels can be subject to chloride stress-corrosion cracking. Contact with aluminum should be avoided under aH circumstances because of potential undesirable reactivity problems. 

Polymers used for seat and plug seals and internal static seals include PTFE (polytetrafluoroeth ene) and other fluorocarbons, polyethylene, nylon, polyether-ether-ketone, and acetal. Fluorocarbons are often carbon or glass-filled to improve mechanical properties and heat resistance. Temperature and chemical compatibility with the process fluid are the key selec tion criteria. Polymer-lined bearings and guides are used to decrease fric tion, which lessens dead band and reduces actuator force requirements. See Sec. 28, Materials of Construction, for properties. 

Ejectors are available in many materials of construction to suit process requirements. If the gases or vapors are not corrosive, the diffuser is usually constructed of cast iron and the steam nozzle of stainless steel. For more corrosive gases and vapors, many combinations of materials such as bronze, various stainless-steel alloys, and other corrosion-resistant metals, carbon, and glass can be used. 

Materials of Construction for Bulk Transport Because of the more severe service, construction materials for transportation usually are more restricted than for storage. Most large pipe lines are constructed of steel conforming to API Specification 5L or 5LX. Most tanks (cars, etc.) are built or pressure-vessel steels or AAR specification steels, with a few of aluminum or stainless steel. Carbon steel tanks may be hned with rubber, plastic, nickel, glass, or other materials. In many cases this is practic and cheaper than using a stainless-steel tank. Other materials for tank construction may be proposed and used if approved by the appropriate authorities (AAR and DOT). 

Materials of Construction The most common material of construction for heat exchangers is carbon steel. Stainless-steel construction throughout is sometimes used in chemical-plant service and on rare occasions in petroleum refining. Many exchangers are constructed from dissimilar metals. Such combinations are functioning satisfactorily in certain sei vices. Extreme care in their selection is required since electrolytic attack can develop. 

Materials of construction Stainless-steel interior Stainless-steel interior Stainless-steel interior Carbon steel... 

Materials of construction Relative cost per ft of tray area (based on carbon steel = 1)... 

Component fail- Ensure all materials of construction exposed to lire when cryo- low temperatures are suitable (carbon steel, plas-genic cooling is tics, elastomers in seals, lubricants, etc.) Provide adequate control system to maintain design temperature CCPS G-29 CCPS G-12 CCPS G-23 CCPS G-39 Fisher 1990 NFPA 55... 

The bearings are W ater lubricated. The typical materials of construction are carbon, copper alloys, bakelite and ceramics. The mechanical seals, like a double oil seal protected w ith a cap called a Sand Guard, are robust and perfect in sealing the inotor to prevent the entry of pumped... 

Packing comes in many forms, sizes, and materials of construction in order to meet all the needs of industry. And there are specific styles of packings to satisfy specific needs. The most common fibers used in the construction of packings include Asbestos, Linen, Ramey, Jute, Cotton, Paper, Wool, Hair, Nylon, Rayon, Teflon, Fiberglass, Carbon... 

Standard materials for the compressor are cast iron for the cylinder and carbon steel for the shaft. The rotor parts are steel. The liquid pistf f compressor has another feature that compensates for low efficiency, using special materials of construction and compatible liquid compr sant, unusual or difficult gases may be compressed. By using titanium internal materials and water as a compressant, gases containing wet chlorine can be compressed. This is a very difficult application for most o( the other compressor types. 

Material of construction for hold-down (flange, screwed) arrangement. Usually forged carbon steel is satisfactory, although aluminum or other material may be required to match vessel and/or atmosphere surrounding the disk assembly. 

Anhydrous Aqua Benzene Cast Iron Cast Iron Carbon Steel Nickel Molv. Ring Cast Iron Mall. Iron Materials of Construction shown will be revised for some jobs. 

A slurry of acrylic polymer particles in water is held in storage tanks prior to filtering and drying. Plain carbon steel would be a suitable material for the tanks, but it is essential that the polymer does not become contaminated with iron in storage. Suggest some alternative materials of construction for the tanks. 

The corrosion allowance is the additional thickness of metal added to allow for material lost by corrosion and erosion, or scaling (see Chapter 7). The allowance to be used should be agreed between the customer and manufacturer. Corrosion is a complex phenomenon, and it is not possible to give specific rules for the estimation of the corrosion allowance required for all circumstances. The allowance should be based on experience with the material of construction under similar service conditions to those for the proposed design. For carbon and low-alloy steels, where severe corrosion is not expected, a minimum allowance of 2.0 mm should be used where more severe conditions are anticipated this should be increased to 4.0 mm. Most design codes and standards specify a minimum allowance of 1.0 mm. 

Estimate the thickness required for the component parts of the vessel shown in the diagram. The vessel is to operate at a pressure of 14 bar (absolute) and temperature of 300°C. The material of construction will be plain carbon steel. Welds will be fully radiographed. A corrosion allowance of 2 mm should be used. 

A vacuum distillation column is to operate under a top pressure of 50 mmHg. The plates are supported on rings 75 mm wide, 10 mm deep. The column diameter is 1 m and the plate spacing 0.5 m. Check if the support rings will act as effective stiffening rings. The material of construction is carbon steel and the maximum operating temperature 50° C. If the vessel thickness is 10 mm, check if this is sufficient. 

Toxic pollutants found in the mercury cell wastewater stream include mercury and some heavy metals like chromium and others stated in Table 22.8, some of them are corrosion products of reactions between chlorine and the plant materials of construction. Virtually, most of these pollutants are generally removed by sulfide precipitation followed by settling or filtration. Prior to treatment, sodium hydrosulfide is used to precipitate mercury sulfide, which is removed through filtration process in the wastewater stream. The tail gas scrubber water is often recycled as brine make-up water. Reduction, adsorption on activated carbon, ion exchange, and some chemical treatments are some of the processes employed in the treatment of wastewater in this cell. Sodium salts such as sodium bisulfite, sodium hydrosulfite, sodium sulfide, and sodium borohydride are also employed in the treatment of the wastewater in this cell28 (Figure 22.5). 

When equipment uses materials of construction other than carbon steel, or operating temperatures are extreme, the capital cost needs to be adjusted accordingly. Whilst the equipment cost and its associated pipework will be changed, the other installation costs will be largely unchanged, whether the equipment is manufactured from carbon steel or exotic materials of construction. Thus, the application of the factors from Tables 2.2 to 2.6 should only be applied to the equipment and pipework ... 

The cost of a carbon steel heat exchanger needs to be adjusted for the material of construction. Because of the low pressure rating, no correction for pressure is required (Table 2.5), but the cost needs to be adjusted for the material of construction. From Table 2.4, /m =2.9, and the total cost of the installed equipment can be estimated from Equation 2.6 and Table 2.7. If the project is a complete new plant, the contribution of the heat exchanger to the total cost can be estimated to be ... 

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