Maintainability

Large values of the uncertainty are assigned to the generated points, because the primary purpose of the generated points is not to have them fit accurately, but rather to maintain a reasonable slope of the function in the range outside the experimental points. 

Multiple reactions in parallel producing byproducts. Consider again the system of parallel reactions from Eqs. (2.16) and (2.17). A batch or plug-flow reactor maintains higher average concentrations of feed (Cfeed) than a continuous well-mixed reactor, in which the incoming feed is instantly diluted by the PRODUCT and... 

Keep one of the concentrations high while maintaining the other low (this is achieved by charging one of the feeds as the reaction progresses). 

Another way to keep the concentration of PRODUCT low is to remove the product as the reaction progresses, e.g., by intermediate separation followed by further reaction. For example, in a reaction system such as Eq. (2.18), intermediate separation of the PRODUCT followed by further reaction maintains a low concentration of PRODUCT as the reaction progresses. Such intermediate separation is most appropriate when separation of the product from the reactants is straightforward. 

Clearly, in the liquid phase much higher concentrations of Cfeed (kmol m ) can be maintained than in the gas phase. This makes liquid-phase reactions in general more rapid and hence leads to smaller reactor volumes for liquid-phase reactors. 

Laboratory studies indicate that the reactor yield is a maximum when the concentration of sulfuric acid is maintained at 63 percent. ... 

The temperature should be maintained around (FC or excessive byproduct formation occurs. - ... 

However, the laboratory data seem to indicate that a constant concentration in the reactor to maintain 63 percent sulfuric acid would be beneficial. Careful temperature control is also important. These two factors would suggest that a continuous well-mixed reactor is appropriate. There is a conflict. How can a well-defined residence time be maintained and simultaneously a constant concentration of sulfuric acid be maintained ... 

Using a batch reactor, a constant concentration of sulfuric acid can be maintained by adding concentrated sulfuric acid as the reaction progresses, i.e., semi-batch operation. Good temperature control of such systems can be maintained, as we shall discuss later. 

An additional separator is now required (Fig. 4.2a). Again, the unreacted FEED is normally recycled, but the BYPRODUCT must be removed to maintain the overall material balance. An additional complication now arises with two separators because the separation sequence can be changed (see Fig. 4.26). We shall consider separation sequencing in detail in the next chapter. 

Example 6.2 A process is to be divided into two operationally independent areas of integrity, area A and area B. The stream data for the two areas are given in Table 6.6." Calculate the penalty in utility consumption to maintain the two areas of integrity for = 20°C. 

Find a way to overcome the constraint while still maintaining the areas. This is often possible by using indirect heat transfer between the two areas. The simplest option is via the existing utility system. For example, rather than have a direct match between two streams, one can perhaps generate steam to be fed into the steam mains and the other use steam from the same mains. The utility system then acts as a buffer between the two areas. Another possibility might be to use a heat transfer medium such as a hot oil which circulates between the two streams being matched. To maintain operational independence, a standby heater and cooler supplied by utilities is needed in the hot oil circuit such that if either area is not operational, utilities could substitute heat recovery for short periods. 

Figure 6.25a shows the same grand composite curve with two levels of saturated steam used as a hot utility. The steam system in Fig. 6.25a shows the low-pressure steam being desuperheated by injection of boiler feedwater after pressure reduction to maintain saturated conditions. Figure 6.256 shows again the same grand composite curve but with hot oil used as a hot utility. 

Solution First, we must construct the balanced composite curves using the complete set of data from Table 7.1. Figure 7.5 shows the balanced composite curves. Note that the steam has been incorporated within the construction of the hot composite curve to maintain the monotonic nature of composite curves. The same is true of the cooling water in the cold composite curve. Figure 7.5 also shows the curves divided into enthalpy intervals where there is either a... 

In practice, the integer number of shells is evaluated from Eq. (7.18) for each side of the pinch. This maintains consistency between achieving maximum energy recovery and the corresponding minimum number of units target Nu- ixs- In summary, the number of shells target can be calculated from the basic stream data and an assumed value of Xp (or equivalently,... 

A fiowsheet for this part of the vinyl chloride process is shown in Fig. 10.5. The reactants, ethylene and chlorine, dissolve in circulating liquid dichloroethane and react in solution to form more dichloroethane. Temperature is maintained between 45 and 65°C, and a small amount of ferric chloride is present to catalyze the reaction. The reaction generates considerable heat. 

Consider changing from batch to continuous operation. Batch processes, by their very nature, are always at unsteady state and thus are difficult to maintain at optimal conditions. 

The inability to produce high-quality effluents is one significant disadvantage. Another disadvantage is that anaerobic processes must be maintained at temperatures between 35 and 40°C to get the best performance. If low-temperature waste heat is available from the production process, then this is not a problem. 

Figure 13.5 shows a flowsheet for the manufacture of phthalic anhydride by the oxidation of o-xylene. Air and o-xylene are heated and mixed in a Venturi, where the o-xylene vaporizes. The reaction mixture enters a tubular catalytic reactor. The heat of reaction is removed from the reactor by recirculation of molten salt. The temperature control in the reactor would be diflficult to maintain by methods other than molten salt. 

The sample is placed in a cqnst a nt magnetic field, Bq, and the variation in frequency throughout the t/omain Tieing expfored excites one by one the different resonances. The scan lasts a few minutes. Inversely, one can maintain a constant frequency and cause the magnetic field to vary. 

The gradual reduction and ultimate elimination of lead has seen considerable effort by the refiner to maintain the octane numbers at satisfactory levels. In Europe, the conventional unleaded motor fuel, Eurosuper, should have a minimum RON of 95 and a minimum MON of 85. These values were set in 1983 as the result of a technical-economic study called RUFIT (Rational Utilization of Fuels in Private Transport). A compromise was then possible between refining energy expenses and vehicle fuel consumption (Anon., 1983). 

At lower temperatures, the crystals increase in size, and form networks that trap the liquid and hinder its ability to flow. The pour point is attained which can, depending on the diesel fuel, vary between -15 and -30°C. This characteristic (NF T 60-105) is determined, like the cloud point, with a very rudimentary device (maintaining a test tube in the horizontal position without apparent movement of the diesel fuel inside). 

In order to maintain high energy efficiency and ensure a long service life of the materials of construction in the combustion chamber, turbine and jet nozzle, a clean burning flame must be obtained that minimizes the heat exchange by radiation and limits the formation of carbon deposits. These qualities are determined by two procedures that determine respectively the smoke point and the luminometer index. 

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