Isopropyl alcohol manufacture

Isopropyl alcohol manufacture (strong acid process)... 

Fig. 10.24. Flow scheme of a process for isopropanol. (Encyclopedia of Chemical Technology, Kirk and Othmer, Web site ed isopropyl alcohol, manufacture, 2002. Copyright by John Wiley Sons, Inc. and reproduced by permission of the copyright owner.)...

PROP A by-product of isopropyl alcohol manufacture composed of trimeric and tetrameric polypropylene -I- small amounts of benzene, toluene, alkyl benzenes, polyaromatic ring compounds, hexane, heptane, acetone, ethanol, isopropyl ether, and isopropyl alcohol (lARC 15,225,77). CONSENSUS REPORTS lARC Cancer Review Animal Inadequate Evidence IMEMDT 15,223,77 Human Limited Evidence IMEMDT 15,223,77. 

Fig. 22.28. Isopropyl alcohol manufacture. Reproduced from Pet. Ref., 3B, no. 11, 264, 1959 copyright 1359 by Guif Publishing Co. and used by permission of the copyright owner.)...

C5H10O2, CHjCOOPr. Colourless liquid with a fragrant odour b.p. 88 C. Manufactured by leading propene into hot ethanoic acid containing sulphuric acid, or by heating isopropyl alcohol with ethanoic and sulphuric acids. Used as a solvent for cellulose nitrate and various gums. 

Until World War 1 acetone was manufactured commercially by the dry distillation of calcium acetate from lime and pyroligneous acid (wood distillate) (9). During the war processes for acetic acid from acetylene and by fermentation supplanted the pyroligneous acid (10). In turn these methods were displaced by the process developed for the bacterial fermentation of carbohydrates (cornstarch and molasses) to acetone and alcohols (11). At one time Pubhcker Industries, Commercial Solvents, and National Distillers had combined biofermentation capacity of 22,700 metric tons of acetone per year. Biofermentation became noncompetitive around 1960 because of the economics of scale of the isopropyl alcohol dehydrogenation and cumene hydroperoxide processes. 

Isopropyl alcohol can be oxidized by reaction of an a,P-unsaturated aldehyde or ketone at high temperature over metal oxide catalysts (28). In one Shell process for the manufacture of aHyl alcohol, a vapor mixture of isopropyl alcohol and acrolein, which contains two to three moles of alcohol per mole of aldehyde, is passed over a bed of uncalcined magnesium oxide [1309-48-4] and zinc oxide [1314-13-2] at 400°C. The process yields about 77% aHyl alcohol based on acrolein. 

Company (Bayway, New Jersey). This was followed in 1921, by the start-up of isopropyl alcohol production in Clendenin, West Virginia, by the Carbide and Carbon Chemicals (Union Carbide) Corporation. The Shell Oil Company began production in the 1930s at Dominguez, California (55). These three companies are the principal domestic manufacturers as of the mid-1990s. 

Fig. 1. Indirect hydration process for the manufacture of isopropyl alcohol CBM = constant boiling mixture (61,62).

Worldwide propylene production and capacity utilization for 1992 are given in Table 6 (74). The world capacity to produce propylene reached 41.5 X 10 t in 1992 the demand for propylene amounted to 32.3 x 10 t. About 80% of propylene produced worldwide was derived from steam crackers the balance came from refinery operations and propylene dehydrogenation. The manufacture of polypropylene, a thermoplastic resin, accounted for about 45% of the total demand. Demand for other uses included manufacture of acrylonitrile (qv), oxochemicals, propylene oxide (qv), cumene (qv), isopropyl alcohol (see Propyl alcohols), and polygas chemicals. Each of these markets accounted for about 5—15% of the propylene demand in 1992 (Table 7). 

Titanium Dioxide Hollow Fibers. HoUow fibers of titanium dioxide can be manufactured by preparing a solution of a tetraalkyl titanate, an acid such as HCl, and an alcohol such as isopropyl alcohol, followed by spinning and drying the resultant fiber (573). 

Isopropyl Ether. Isopropyl ether is manufactured by the dehydration of isopropyl alcohol with sulfuric acid. It is obtained in large quantities as a by-product in the manufacture of isopropyl alcohol from propylene by the sulfuric acid process, very similar to the production of ethyl ether from ethylene. Isopropyl ether is of moderate importance as an industrial solvent, since its boiling point Hes between that of ethyl ether and acetone. Isopropyl ether very readily forms hazardous peroxides and hydroperoxides, much more so than other ethers. However, this tendency can be controlled with commercial antioxidant additives. Therefore, it is also being promoted as another possible ether to be used in gasoline (33). 

The substitution of one hydroxyl radical for a hydrogen atom in propane produces propyl alcohol, or propanol, which has several uses. Its molecular formula is C3H7OH. Propyl alcohol has a flash point of 77°F and, like all the alcohols, bums with a pale blue flame. More commonly known is the isomer of propyl alcohol, isopropyl alcohol. Since it is an isomer, it has the same molecular formula as propyl alcohol but a different structural formula. Isopropyl alcohol has a flash point of 53 F. Its ignition temperamre is 850°F, while propyl alcohol s ignition temperature is 700 F, another effect of the different stmcture. Isopropyl alcohol, or 2-propanol (its proper name) is used in the manufacture of many different chemicals, but is best known as rubbing alcohol. 

Manufacturing qualifiers. Two of the entries to the section 313 chemical list contain a qualifier relating to manufacture. For isopropyl alcohol, the qualifier is "manufacturing-strong acid process. For saccharin, the qualifier simply is "manufacturing." For isopropyl alcohol, the qualifier means that only facilities which manufacture isopropyl alcohol by the strong acid process are required to report. In the case of saccharin, only manufacturers of the chemical are subject to the reporting requirements. A facility that processes or otherwise uses either chemical would not be required to report for those chemicals. In both cases, supplier notification does not apply because only manufacturers, not users, of the toxic chemical must report. 

Failure to consider listed chemical qualifier. Aluminum, vanadium and zinc are qualified as fume or dust." Isopropyl alcohol and saccharin have manufacturing qualifiers. Ammonium nitrate and ammonium sulfate are qualified as solutions. Phosphorus is qualified as yellow or white. Asbestos is qualified as friable. Only chemicals meeting the qualifiers require reporting under section 313 and should be reported on Form R with the appropriate qualifier in parenthesis. 

There are two possible structures (isomers) of three carbon atom alcohol. C is n-propyl alcohol (or 1-propanol), the other is isopropyl alcohol (or 2-propanol). The former, no.. ..mufaetured in large quantities is used in printing inks. The latter is manufactured in millions of tons to make propylene by a process similar to that used to convert ethylene to ethanol. The manutaclure of 2-propanol by this process initiated the petrochemical industry in the 1920s. 

Three major non-polymer propylene derivatives are isopropanol, acetone, and acrylic acid. Isopropanol (isopropyl alcohol) is used mainly as a solvent. It has been made from propylene by reaction with sulfuric acid and water for at least the last 75 years, making its manufacture the oldest, still-running commercial organic chemical process. It is used in household rubbing alcohol because, unlike ethanol, it is unfit for human consumption even in small amounts. About 25 % of the isopropanol produced is used for making acetone, in competition with a route based on isopropylbenzene. 

The procedure for setting up the equations and assigning suitable values to the split-fraction coefficients is best illustrated by considering a short problem the manufacture of acetone from isopropyl alcohol. 

In one procedure that has been widely used, the sample, after suitable treatment, is refluxed with sodium and isopropyl alcohol, after which the solution is diluted with water and the inorganic chloride is determined by standard methods (13, 54) The method has been adopted by the Association of Official Agricultural Chemists 29, 30) as a tentative one for technical DDT and for dusts, oil solutions, and aqueous emulsions of DDT, for use in the absence of other chlorine-containing compounds. The National Association of Insecticide and Disinfectant Manufacturers has also accepted the total-chlorine method for the analysis of these preparations 28). Essentially the same procedures have been described by Donovan 22), of the Insecticide Division of the Production and Marketing Administration, for technical DDT and various commercial DDT products containing no other compounds interfering with the chlorine determination. 

If the label on a box of Cheerios states that there are 22 g of carbohydrates in each serving, how does the manufacturer know with certainty that it is 22 g and not 20 or 25 g If the label on a bottle of rubbing alcohol says that it is 70% isopropyl alcohol, how does the manufacturer know that it is 70% and not 65 or 75% The answers have to do with the quality of the manufacturing process and also with how accurately the companies quality assurance laboratories can measure these ingredients. But much of it also has to do with the skills of the technicians performing the analyses. 

All standard cleaning processes for silicon wafers are performed in water-based solutions, with the exception of acetone or (isopropyl alcohol, IPA) treatments, which are mainly used to remove resist or other organic contaminants. The most common cleaning procedure for silicon wafers in electronic device manufacturing is the deionized (DI) water rinse. This and other common cleaning solutions for silicon, such as the SCI, the SC2 [Kel], the SPM [Ko7] and the HF dip do remove silicon from the wafer surface, but at very low rates. The etch rate of a cleaning solution is usually well below 1 nm min-1. 

Isopropyl alcohol org chem (CH3)2CH0H A colorless liquid that boils at 82.4°Q soluble in water, ether, and ethanol used in manufacturing of acetone and its derivatives, of glycerol, and as a solvent. Also known as isopropanol 2-propanol sec-propyl alcohol. T-s3 pro-p3l al-k3,h6l ... 

The propylene equivalent of polyethylene is polypropylene. About 50% of the chemical use of propylene is directed to that use. Other major applications are the manufacture of propylene oxide, isopropyl alcohol, cumene, 0X0 alcohols, acrylic acids, and acrylonitrile. The consumer products you are familiar with show up everywhere carpets, rope, clothing, plastics in automobiles, appliances, toys, rubbing alcohol, paints, and epoxy glue. 

Ketones.have the characteristic -C- signature group imbedded in them. Acetone, CH3COCH3, comes from two different routes. It is a by-product in the cumene to phenol/acetone process. It is the on-purpose product of the catalytic dehydrogenation of isopropyl alcohol. Acetone is popular as a solvent and as a chemical intermediate for the manufacture of MIBK, methyl methacrylate, and Bisphenol A. 

Carcinogens such as auramine (manufacture thereof), polycyclic hydrocarbons and isopropyl alcohol (90/394/ EEC, Annex 1)... 

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