In powders

To prevent rejects, retouching and to reduce cost of conservatively more than enough applied powder in powder coating processes a handy measurement system allowing to determine the... 

Surface heterogeneity may merely be a reflection of different types of chemisorption and chemisorption sites, as in the examples of Figs. XVIII-9 and XVIII-10. The presence of various crystal planes, as in powders, leads to heterogeneous adsorption behavior the effect may vary with particle size, as in the case of O2 on Pd [107]. Heterogeneity may be deliberate many catalysts consist of combinations of active surfaces, such as bimetallic alloys. In this last case, the surface properties may be intermediate between those of the pure metals (but one component may be in surface excess as with any solution) or they may be distinctly different. In this last case, one speaks of various effects ensemble, dilution, ligand, and kinetic (see Ref. 108 for details). 

Shanefieid D J 1996 Organic Additives and Ceramic Processing with Appiications in Powder Metaiiurgy, ink, and Paint 2nd edn (Boston, MA Kiuwer)... 

Selenium exists in several allotropic forms. Three are generally recognized, but as many as that have been claimed. Selenium can be prepared with either an amorphous or crystalline structure. The color of amorphous selenium is either red, in powder form, or black, in vitreous form. Crystalline monoclinic selenium is a deep red crystalline hexagonal selenium, the most stable variety, is a metallic gray. 

Powder Preparation. The goal in powder preparation is to achieve a ceramic powder which yields a product satisfying specified performance standards. Examples of the most important powder preparation methods for electronic ceramics include mixing/calcination, coprecipitation from solvents, hydrothermal processing, and metal organic decomposition. The trend in powder synthesis is toward powders having particle sizes less than 1 p.m and Httie or no hard agglomerates for enhanced reactivity and uniformity. Examples of the four basic methods are presented in Table 2 for the preparation of BaTiO powder. Reviews of these synthesis techniques can be found in the Hterature (2,5). 

A fundamental requirement in powder processing is characterization of the as-received powders (10—12). Many powder suppHers provide information on tap and pour densities, particle size distributions, specific surface areas, and chemical analyses. Characterization data provided by suppHers should be checked and further augmented where possible with in-house characterization. Uniaxial characterization compaction behavior, in particular, is easily measured and provides data on the nature of the agglomerates in a powder (13,14). 

A. R. E. Singer and A. D. Roche, ia E. N. Aqua and C. I. Whitman, eds.. Modem Developments in Powder Metallurgy Metal Powder Industries... 

USP-grade anhydrous magnesium carbonate is used as a flavor impression intensification vehicle in the processed food industry (see Flavors and spices). Basic magnesium carbonates are used as free flowing agents in the manufacture of table salt, as a hulking agent in powder and tablet pharmaceutical formulations, as an antacid, and in a variety of personal care products (see Pharmaceuticals). 

Metal powder—glass powder—binder mixtures are used to apply conductive (or resistive) coatings to ceramics or metals, especially for printed circuits and electronics parts on ceramic substrates, such as multichip modules. Multiple layers of aluminum nitride [24304-00-5] AIN, or aluminay ceramic are fused with copper sheet and other metals in powdered form. The mixtures are appHed as a paste, paint, or slurry, then fired to fuse the metal and glass to the surface while burning off the binder. Copper, palladium, gold, silver, and many alloys are commonly used. 

Surfa.ce, Any reaction between two powder particles starts on the surface. The amount of surface area compared to the volume of the particle is, therefore, an important factor in powder technology. The particle—surface configuration, whether it is smooth or contains sharp angles, is another. The particle surface area depends strongly on the method of production, as shown in Table 1. The method of production usually determines the particle shape. 

The manufacture of metal in powder form is a complex and highly engineered operation. It is dominated by the variables of the powder, namely those that are closely connected with an individual powder particle, those that refer to the mass of particles which form the powder, and those that refer to the voids in the particles themselves. In a mass of loosely piled powder, >60% of the volume consists of voids. The primary methods for the manufacture of metal powders are atomization, the reduction of metal oxides, and electrolytic deposition (15,16). Typical metal powder particle shapes are shown in Figure 5. 

Using rapid solidification technology molten metal is quench cast at a cooling rate up to 10 °C/s as a continuous ribbon. This ribbon is subsequently pulverized to an amorphous powder. RST powders include aluminum alloys, nickel-based superalloys, and nanoscale powders. RST conditions can also exist in powder atomization. 

The toxicity of a metal in powder form may vary from that of the massive metals in that fine particles can be ingested or inhaled more readily (41). The metal powder producing or consuming industries must conform to OSHA requirements. The limits of airborne particulates are set by NIOSH. 

Refractory metals are associated with powder metallurgy because these metals are not easily melted. Therefore in smelting the ores, the metal is recovered in powder form rather than melted. Refractory metals are used mainly to produce filament wire for incandescent lamps. 

H. H. Hausner, ed., "Modem Developments in Powder Metallurgy," Proceedings of the International Powder Metallurgy Conference of New York, 1966, Plenum Press, New York, 1966. 

Definitions of Terms Used in Powder Metallurgy, MPIF Standard 09, Metal Powder Industries Federation, Princeton, N.J., 1992. 

When reactor-grade plutonium is left in spent fuel, the large size of the fuel assembhes and the lethal radiation fields make it extremely difficult to divert the material covertly. Once the reactor-grade plutonium is separated in the commercial reprocessing option, however, the radiation barrier is almost eliminated, and in certain steps of the process the plutonium is in powder or Hquid form, which is much more easily diverted than large, bulky fuel... 

Low molecular weight (1000—5000) polyacrylates and copolymers of acryflc acid and AMPS are used as dispersants for weighted water-base muds (64). These materials, 40—50% of which is the active polymer, are usually provided in a Hquid form. They are particularly useful where high temperatures are encountered or in muds, which derive most of their viscosity from fine drill soHds, and polymers such as xanthan gum and polyacrylamide. Another high temperature polymer, a sulfonated styrene maleic—anhydride copolymer, is provided in powdered form (65,66). AH of these materials are used in relatively low (ca 0.2—0.7 kg/m (0.5—2 lb /bbl)) concentrations in the mud. 

Uses. Commercial monocalcium phosphate is available as both the anhydrous and the monohydrate salts. Most uses are based on acidic properties. Monocalcium phosphate is used to control acidity in powdered drink mixes, as an ingredient in effervescent tablets, as a plastics stabilizer, and in ceramics. Its single largest appHcation is as a leavening agent in bread, cake mixes, and self-rising flour. 

Powder Coating. Nylon-11 and nylon-12 are used in powder form for anticorrosion coating of metals. Dip coating and electrostatic and flame spraying are used. Dip coating, which involves immersing a preheated article into fluidi2ed nylon powder, is most suitable for automation. 

Binders in Ceramics, Powder Metallurgy, and Water-Based Coatings of Fluorescent Lamps. In coatings and ceramics appHcations, the suspension rheology needs to be modified to obtain a uniform dispersion of fine particles in the finished product. When PEO is used as a binder in aqueous suspensions, it is possible to remove PEO completely in less than 5 min by baking at temperatures of 400°C. This property has been successfully commercialized in several ceramic appHcations, in powder metallurgy, and in water-based coatings of fluorescent lamps (164—168). 

T. A. Royal andJ. W. Carson, "How to Avoid Flooding in Powder Handling Systems," Powder Handl Proc. 1 (Mar. 1993). 

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