Fermentative fuels

Romero CM, Pera LM, Olivaro C, Vazquez A, Baigori MD. Tailoring chain length selectivity of a solvent-tolerant lipase activity from Aspergillus niger MYA 135 by submerged fermentation. Fuel Process Technol 2012 98 23-9. 

Worden RM, Grethlein AJ, Jain MK, Datta R (1991) Production of butanol and ethanol from synthesis gas via fermentation. Fuel 70 615-619... 

Alcohol fuel vehicles Alcoholic beverages Alcoholic fermentation Alcoholic proof Alcoholism... 

Because oil and gas ate not renewable resources, at some point in time alternative feedstocks will become attractive however, this point appears to be fat in the future. Of the alternatives, only biomass is a renewable resource (see Fuels frombiomass). The only chemical produced from biomass in commercial quantities at the present time is ethanol by fermentation. The cost of ethanol from biomass is not yet competitive with synthetically produced ethanol from ethylene. Ethanol (qv) can be converted into a number of petrochemical derivatives and could become a significant source. 

U.S. capacity for producing biofuels manufactured by biological or thermal conversion of biomass must be dramatically increased to approach the potential contributions based on biomass availabiUty. For example, an incremental EJ per year of methane requires about 210 times the biological methane production capacity that now exists, and an incremental EJ per year of fuel ethanol requires about 14 times existing ethanol fermentation plant capacity. 

Chemicals have long been manufactured from biomass, especially wood (sHvichemicals), by many different fermentation and thermochemical methods. For example, continuous pyrolysis of wood was used by the Ford Motor Co. in 1929 for the manufacture of various chemicals (Table 20) (47). Wood alcohol (methanol) was manufactured on a large scale by destmctive distillation of wood for many years until the 1930s and early 1940s, when the economics became more favorable for methanol manufacture from fossil fuel-derived synthesis gas. 

Liquefaction. Siace the 1970s attempts have been made to commercialize biomass pyrolysis for combiaed waste disposal—Hquid fuels production. None of these plants were ia use ia 1992 because of operating difficulties and economic factors only one type of biomass Hquefaction process, alcohohc fermentation for ethanol, is used commercially for the production of Hquid fuels. 

Capacity Limitations and Biofuels Markets. Large biofuels markets exist (130—133), eg, production of fermentation ethanol for use as a gasoline extender (see Alcohol fuels). Even with existing (1987) and planned additions to ethanol plant capacities, less than 10% of gasoline sales could be satisfied with ethanol—gasoline blends of 10 vol % ethanol the maximum volumetric displacement of gasoline possible is about 1%. The same condition apphes to methanol and alcohol derivatives, ie, methyl-/-butyl ether [1634-04-4] and ethyl-/-butyl ether. 

The demonstration unit was later transported to the CECOS faciHty at Niagara Falls, New York. In tests performed in 1985, approximately 3400 L of a mixed waste containing 2-chlorophenol [95-57-8] nitrobenzene [98-95-3] and 1,1,2-trichloroethane [79-00-5] were processed over 145 operating hours 2-propanol was used as a supplemental fuel the temperature was maintained at 615 to 635°C. Another 95-h test was conducted on a PCB containing transformer waste. Very high destmction efficiencies were achieved for all compounds studied (17). A later bench-scale study, conducted at Smith Kline and French Laboratories in conjunction with Modar (18), showed that simulated chemical and biological wastes, a fermentation broth, and extreme thermophilic bacteria were all completely destroyed within detection limits. 

A more abundantiy produced substance is ethanol for use in alcohoHc beverages, and as a fuel, solvent, and feedstock for organic syntheses. Ethanol (qv) production from sucrose is carried out in Europe (eg, France and the Netherlands), India, Pakistan, China, and on a very large scale in Brazil, where it is used as a motor fuel. A valuable by-product of ethanol fermentation is industrial CO2 (see Carbon dioxide). 

In the acid hydrolysis process (79—81), wood is treated with concentrated or dilute acid solution to produce a lignin-rich residue and a Hquor containing sugars, organic acids, furfural, and other chemicals. The process is adaptable to all species and all forms of wood waste. The Hquor can be concentrated to a molasses for animal feed (82), used as a substrate for fermentation to ethanol or yeast (82), or dehydrated to furfural and levulinic acid (83—86). Attempts have been made to obtain marketable products from the lignin residue (87) rather than using it as a fuel, but currently only carbohydrate-derived products appear practical. 

More recently, interest has developed in the use of enzymes to catalyze the hydrolysis of cellulose to glucose (25—27). Domestic or forest product wastes can be used to produce the fermentation substrate. Whereas there has been much research on alcohol fermentation, whether from cereal grains, molasses, or wood hydrolysis, the commercial practice of this technology is primarily for the industrial alcohol and beverage alcohol industries. About 100 plants have been built for fuel ethanol from com, but only a few continue to operate (28). 

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