Elastomers saturated

Most elastomers that are used for nylon modification contain a small amount of maleic anhydride (0.3 to 2%). In the melt blending process, these elastomers react with the primary amine end groups in nylon, giving rise to nylon grafted elastomers. These grafts reduce the interfacial tension between the phases and provide steric stabili2ation for the dispersed mbber phase. Typically, thermally stable, saturated mbbers such as EPR, EPDM, and styrene—ethylene/butylene—styrene (SEBS) are used. 

At high (50—100 pph) saturation levels, with a near thermoplastic elastomer, a leather-like material results that can be embossed. The paper web used ia pressure-seasitive tape is prepared by latex saturatioa ia order to give it sufficieat internal strength to release without delamiaatioa. 

I ew Rubber-Modified Styrene Copolymers. Rubber modification of styrene copolymers other than HIPS and ABS has been useful for specialty purposes. Transparency has been achieved with the use of methyl methacrylate as a comonomer styrene—methyl methacrylate copolymers have been successfully modified with mbber. Improved weatherability is achieved by modifying SAN copolymers with saturated, aging-resistant elastomers (88). 

Polyester polyols are based on saturated aHphatic or aromatic carboxyHc acids and diols or mixtures of diols. The carboxyHc acid of choice is adipic acid (qv) because of its favorable cost/performance ratio. For elastomers, linear polyester polyols of ca 2000 mol wt are preferred. Branched polyester polyols, formulated from higher functional glycols, are used for foam and coatings appHcations. Phthalates and terephthalates are also used. 

Highly saturated nitrile elastomers (HSN) have become available. These mbbers are prepared by (nearly complete) hydrogenation of the nitrile mbber copolymer. The resulting product has better heat and oxidation resistance than conventional nitrile mbber but still retains some double bonds for vulcanization. Trade names for HSN are Zetpol (Nippon Zeon), Therbar (Bayer), and Tormac (Polysar). HSN has been used, and is being developed, for oil field chemical, automotive, power station, aerospace, military, and industrial appHcations (66). 

The earliest study describing vulcanised polymers of esters of acryUc acid was carried out in Germany by Rohm (2) before World War I. The first commercial acryUc elastomers were produced in the United States in the 1940s (3—5). They were homopolymers and copolymers of ethyl acrylate and other alkyl acrylates, with a preference for poly(ethyl acrylate) [9003-32-17, due to its superior balance of properties. The main drawback of these products was the vulcanisation. The fully saturated chemical stmcture of the polymeric backbone in fact is inactive toward the classical accelerators and curing systems. As a consequence they requited the use of aggressive and not versatile compounds such as strong bases, eg, sodium metasiUcate pentahydrate. To overcome this limitation, monomers containing a reactive moiety were incorporated in the polymer backbone by copolymerisation with the usual alkyl acrylates. 

Isobutjiene was first polymerized ia 1873. High molecular weight polymer was later synthesized at I. G. Farben by decreasiag the polymerization temperature to —75°, but the saturated, unreactive polymer could not be cross-linked iato a useful synthetic elastomer. It was not until 1937 that poly(isobutylene- (9-isoprene) [9010-85-9] or butyl mbber was iavented at the Standard Oil Development Co. (now Exxon Chemical Co.) laboratories (1). 

The process yields a random, completely soluble polymer that shows no evidence of crystallinity of the polyethylene type down to —60°C. The polymer backbone is fully saturated, making it highly resistant to ozone attack even in the absence of antiozonant additives. The fluid resistance and low temperature properties of ethylene—acryUc elastomers are largely a function of the methyl acrylate to ethylene ratio. At higher methyl acrylate levels, the increased polarity augments resistance to hydrocarbon oils. However, the decreased chain mobiUty associated with this change results in less fiexibihty at low temperatures. 

Y. Kubo, K. Hashimoto, and N. Watanabe, "Stmcture and Properties of Highly Saturated Nitrile Elastomers," paper presented at theH.CA. 

K. Hashimoto and co-workers, "Highly Saturated Nitrile Elastomer, A Review," paper presented at theH.CA. Energy Rjibber Group, Dallas, Tex., Jan. 19,1989. 

Fatty acids, both saturated and unsaturated, have found a variety of applications. Brassilic acid (1,11-un-decanedicarboxylic acid [BA]), an important monomer used in many polymer applications, is prepared from erucic acid (Scheme 2), obtained from rapeseed and crambe abyssinica oils by ozonolysis and oxidative cleavage [127]. For example, an oligomer of BA with 1,3-butane diol-lauric acid system is an effective plasticizer for polyvinylchloride. Polyester-based polyurethane elastomers are prepared from BA by condensing with ethylene glycol-propylene glycol. Polyamides based on BA are known to impart moisture resistance. 

Hydroformylation of nitrile rubber is another chemical modification that can incorporate a reactive aldehyde group into the diene part and further open up new synthetic routes to the formation of novel nitrile elastomers with a saturated backbone containing carboxyl or hydroxyl functionalities. 

Singer S.M. and Allot M.T., Thermoplastic polyurethane elastomer based on a saturated hydroxyl terminated polyol, difunctional aromatic chain extender and 1,5-naphthalene diisocyanate, US Patent 5 599 874, 1997. 

Blends of Saturated Hydrocarbon Elastomers (Uncompatibilized Blends)... 

Krishnamoorti, R. in Miscibility of Blends of Saturated Hydrocarbon Elastomers. Rubber Division, Proceedings of the American Chemical Society, Nashville, TN, Sept. 29-Oct. 2, 1998, Paper No. 33, 1-14. 

The most prevalent approach to achieve long-lasting and nonstaining ozone protection of rubber compounds is to use an inherently ozone-resistant, saturated backbone polymer in blends with a diene rubber. The ozone-resistant polymer must be used in sufficient concentration (minimum 25 phr) and must also be sufficiently dispersed to form domains that effectively block the continuous propagation of an ozone-initiated crack through the diene rubber phase within the compound. Elastomers such as ethylene-propylene-diene terpolymers, halogenated butyl mbbers, or brominated isobutylene-co-para-methylstyrene elastomers have been proposed in combination with NR and/or butadiene rubber. 

Maleimides Alkyl and aryl maleimides in small concentrations, e.g., 5-10 wt% significantly enhance yield of cross-link for y-irradiated (in vacuo) NR, cw-l,4-polyisoprene, poly(styrene-co-butadiene) rubber, and polychloroprene rubber. A-phenyhnaleimide and m-phenylene dimaleimide have been found to be most effective. The solubihty of the maleimides in the polymer matrix, reactivity of the double bond and the influence of substituent groups also affect the cross-fink promoting ability of these promoters [82]. The mechanism for the cross-link promotion of maleimides is considered to be the copolymerization of the rubber via its unsaturations with the maleimide molecules initiated by radicals and, in particular, by allyfic radicals produced during the radiolysis of the elastomer. Maleimides have also been found to increase the rate of cross-linking in saturated polymers like PE and poly vinylacetate [33]. 

Saturated hydrocarbons (waxes), fatty acids, metal soaps, fatty acid amides and esters (primarily Cig-Cis) act as internal lubricants, fluoro elastomers as external lubricants. Many other polymer additives, e.g. antistatic agents, antifogs, antioxidants, UV stabilisers, etc., act as lubricants in the barrel of the extruder once they are in the liquid form. 

At the request of an international petroleum company, a major manufacturer and supplier of down-hole equipment performed tests of the various elastomers commonly used in the construction of packers and other oil field tools. Seven of the nine most commonly used thermoplastic materials were found to be completely inert to TKPP solutions. The test included continual immersion in saturated TKPP for 21 days at 280°F. Only two elastomers, Vi-ton and Fluorel, showed any adverse reaction. O-rings made from these two elastomers showed minor cracking at the termination of the test. A listing of the elastomers that tested inert to TKPP solutions include nitrile, saturated nitrile (HNBR), Aflas, Kalrez, PEEK, Glass-filled Teflon, and Ryton. Several of these elastomers are attacked or degraded by conventional clear completion fluids containing calcium and zinc halides. The inertness of commonly employed elastomers to TKPP is an important advantage for TKPP fluids in normal operations. 

Polyesters, such as microbially produced poly[(P)-3-hydroxybutyric acid] [poly(3HB)], other poly[(P)-hydroxyalkanoic acids] [poly(HA)] and related biosynthetic or chemosynthetic polyesters are a class of polymers that have potential applications as thermoplastic elastomers. In contrast to poly(ethylene) and similar polymers with saturated, non-functionalized carbon backbones, poly(HA) can be biodegraded to water, methane, and/or carbon dioxide. This review provides an overview of the microbiology, biochemistry and molecular biology of poly(HA) biodegradation. In particular, the properties of extracellular and intracellular poly(HA) hydrolyzing enzymes [poly(HA) depolymerases] are described. 

The type of rubber chosen depends on the desired mechanical properties and on the end use. If, for example, excellent outdoor weatherability is required, the use if saturated rubbers as elastomer phase is possible. 

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