Nylon modifications

Most manufacturing methods now available are similar to this but with the following modifications in the first step, the polymers for fibers are mainly made of polyester, nylon, or thein blends. AcryUcs and polypropylene are also sometimes employed. A regular fiber as thick as 0.01—0.4 tex (0.1—4 den) may sometimes be used instead of the special fiber to imitate the hard leather. 

Additives and Modifications. For plastics uses, nylon is only rarely employed as the pure polymer, and is almost always modified to some extent even if only with the addition of a small amount of lubricant. There has been a dramatic increase in the range and number of combinations of additives used to modify nylons, resulting in a huge expansion in the number of commercial grades available and the uses to which they can be put. It is not unusual to find formulations that contain less than 50% nylon and half a do2en or more additives. 

Most elastomers that are used for nylon modification contain a small amount of maleic anhydride (0.3 to 2%). In the melt blending process, these elastomers react with the primary amine end groups in nylon, giving rise to nylon grafted elastomers. These grafts reduce the interfacial tension between the phases and provide steric stabili2ation for the dispersed mbber phase. Typically, thermally stable, saturated mbbers such as EPR, EPDM, and styrene—ethylene/butylene—styrene (SEBS) are used. 

Modification ofP/astics. Many plastics, such as PVC, ABS, polypropylene, and nylon, ate blended with nitnle mbber to improve flexibiHty, toughness, or appearance. An oil-resistant thermoplastic elastomer has been prepared by blending nitnle mbber and polypropylene (24). 

Initial materials of this super-tough type were blends of nylon 66 with an ionomer resin (see Chapter 11). More recent materials are understood to be blends of nylon 66 with a modified ethylene-propylene-diene terpolymer rubber (EPDM rubber—also see Chapter 11). One such modification involves treatment of the rubber with maleic anhydride, this reacting by a Diels—Alder or other... 

PESA can be blended with various thermoplastics to alter or enhance their basic characteristics. Depending on the nature of thermoplastic, whether it is compatible with the polyamide block or with the soft ether or ester segments, the product is hard, nontacky or sticky, soft, and flexible. A small amount of PESA can be blended to engineering thermoplastics, e.g., polyethylene terepthalate (PET), polybutylene terepthalate (PBT), polypropylene oxide (PPO), polyphenylene sulfide (PPS), or poly-ether amide (PEI) for impact modification of the thermoplastic, whereas small amount of thermoplastic, e.g., nylon or PBT, can increase the hardness and flex modulus of PESA or PEE A [247]. 

Crystalline polymers, e.g., nylon, poly(butylene terphthalate), are not easily impact-modified. The crystalline domains can act as crack initiation sites. Amorphous polymers with high Tgs are more amenable to modification, e.g., PS, PVC, PC, although PC is tough because of H-bonding that occurs between the polymer chains. 

Recently, Caster et al. described the surface modification of multifilament fibers such as nylon or Kevlar [70]. Coating techniques using preformed ROMP-based polymers and process contact metathesis polymerization (CMP), initially described by Grubbs et al. [71], were both used. The latter involves a procedure where the initiator is physisorbed onto the surface of a substrate and fed with a ROMP-active monomer that finally encapsulates the substrate. These modified fibers showed improved adhesion to natural rubber elastomers. 

In February 1935, a fiber known in the laboratory as fiber 66 was produced that held promise for commercialization. The 66 refers to the number of carbon atoms in the reactants used to produce it. In the case of fiber 66, the two sixes refer to the six carbon atoms in adipic acid and six carbon atom in hexamethylenediamine, H2N(CH2)6NHr Fiber 66 was the first nylon produced. Like rayon, nylon is a generic term used for a group of synthetically produced polyamides. The name nylon was not introduced until 1938 after an extensive discussion by DuPont on what to call fiber 66. There are several versions of how the name nylon was coined, but one claims that nylon was a modification of norun (no run), which was modified into a unique name that could be used to market the product. DuPont officials had hoped to keep the name secret until the 1939 World s Fair, but leaks and patent preparation forced them to reveal the name early. DuPont did not trademark the name, but promoted the material genetically as nylon. 

The formation of polymer-filler nanocomposite affects the thermal behavior of the matrix because the well-dispersed nanofillers lead to modification of the degradation pathways [165-168]. This concept was first introduced by researchers from Toyota [169] who discovered the possibility to build nanocomposites from nylon-6... 

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