Desalinated seawater industrial applications

The advent of the Loeb-Sourirajan asyimnetric membrane some twenty years ago gave birth to an industry now exceeding 200 million dollars in annual sales. Reverse osmosis (RO) and ultrafiltration (UP) were previously only laboratory curiosities. Today, there are many large membrane plants (up to 16 million gallons per day) in service for applications as diverse as desalinating seawater concentrating serum proteins, or the recovery of paint and other by-products from waste streams. 

The most common uses of RO are for desalination of seawater and brackish water for potable and industrial applications. However, as demand for fresh water grows, RO is being pressed into service for wastewater and reuse applications. These will require extensive pretreatment, sometimes involving other membrane technologies such as micro- or ultrafiltration, to minimize fouling of the RO membranes (see Chapter 16). 

Today, seawater desatinalion is mostly used to produce fresh potable water for human consumption and crop irrigation. Industrial applications of desalinated seawater are... 

An example of a two-pass/two-stage SWRO plant is the 110,000-m /day Point Lisas facihty in Trinidad. This plant produces high-quality desalinated seawater of TDS concentration of 85 mg/L or less, which is predominantly used for industrial applications. The first pass of the Point Lisas SWRO system consists of six two-stage RO units. Each of the first-stage RO trains uses SWRO membranes and is coupled with energy recovery devices. The second-stage trains of the first pass are equipped with brackish water RO elements. 

Albany International Research Co. has developed an advanced hollow fiber composite reverse osmosis membrane and module under the name of Quantro II . This composite membrane is comprised of a porous hollow fiber substrate on which has been deposited a rejection barrier capable of fluxes of commercial importance at high rejection of dissolved salts at elevated temperatures. Resistance to active chlorine has been demonstrated. Proprietary processes have been developed for spinning of the fiber, establishment of the rejection barrier and processing of the fiber to prepare modules of commercial size. Prototype modules are currently in field trials against brackish and seawater feed solutions. Applications under consideration for this membrane include brackish and seawater desalination as well as selected industrial concentration processes. 

Approximately one-half of the reverse osmosis systems currently installed are desalinating brackish or seawater. Another 40 % are producing ultrapure water for the electronics, pharmaceutical, and power generation industries. The remainder are used in small niche applications such as pollution control and food processing. A review of reverse osmosis applications has been done by Williams et al. [52],... 

In the United States, electrodialysis was developed primarily for desalination of water, with Ionics being the industry leader. In Japan, Asahi Glass, Asahi Chemical (a different company), and Tokuyama Soda developed the process to concentrate seawater [8], This application of electrodialysis is confined to Japan, which has no domestic salt sources. Electrodialysis membranes concentrate the salt in seawater to about 18-20% solids, after which the brine is further concentrated by evaporation and the salt recovered by crystallization. 

Desalination of seawater is one of the important applications of membrane processes. There are various ways to produce fresh water such as distillation, electrodialysis, membrane distillation, freezing, membrane bioreactor, and reverse osmosis. Among them, distillation is the most used technique, but RO is becoming more popular in the desalination industry. A flow diagram of a single-stage RO system is shown in Fig. 4. 

Reverse osmosis is used as a method of desalting seawater, recovering wastewater from paper mill operations, pollution control, industrial water treatment, chemical separations, and food processing. This method involves application of pressure to the surface of a saline solution, thus forcing pure water to pass from the solution through a membrane that is too dense to permit passage of sodium and chlorine ions. Hollow fibers of cellulose acetate or nylon are used as membranes, since their large surface area offers more efficient separation. See dialysis membrane diffusion desalination. 

Cellulose acetate is the material for the first-generation reverse osmosis (RO) membranes. The announcement of cellulose acetate membranes for seawater desalination by Loeb and Sourirajan in 1960 triggered the applications of membrane separation processes in many industrial sectors. Cellulose acetate membranes are prepared by the dry-wet phase inversion technique. 

Reverse osmosis membrane is widely used in seawater and brackish water desalination processes. Compared to traditional distillation, there is no energy-intensive phase change involved in membrane processes. Therefore, desalination with RO membrane is more energy efficient. In addition to the traditional desalination processes, RO membranes have also found wide application in industrial and municipal wastewater treatment, in pure water production for the electronic and pharmaceutical industries, and in the food industries. 

Among desalination technologies available today, reverse osmosis (RO) is usually the most economical process for wide range of water salinity. Main application includes production of high purity water, desalination of seawater and brackish water for a drinking water supply, treatment of waste water for environmental protection, and recovery of precious materials from industrial waste water. 

The evolution and expansion of the nse of ultrafiltration (UF) on an industrial scale became possible after the development of asymmetric polymeric membranes, especially of cellulose acetate and aromatic polysulfones (PSs). These membranes were initially developed for desalination of seawater by reverse osmosis and then were used in various applications from other polymeric materials. Until the development of asymmetric membranes, considered as second generation. 

Characteristics of membrane modules are summarised in Table 1.12. The spiral wound (SW) module shown in Figure 1.18 is used in all RO and NF applications. The RO hollow-fibre (FIF) module, similar to the one shown in Figure 1.19, is now manufactured by only by Toyobo, and is used for seawater desalination. UF HF membrane (see Figure 1.3) was used extensively in the dairy industry, but it has largely been replaced by SW modules. However, cross-flow HF modules are commorJy used in food processing and industrial wastewater treatment [18, 31]. 

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