Paper mill

New Inspection Method of Steam Drums in Paper Mills. 

One production line of a paper mill consists according the size and the quality of the produced paper sometimes from more than 50 steam drums to dry and flatten the produced paper. These drums (cylinders with flat bottoms, see figure 1) will be used with a steam pressure up to 500 kPa (5 bar) and additionally with a rotation speed up 1200 m.min the material is mainly grey cast iron (with lamellar graphite). The diameters can reach up to 2.2 m and the cylindrical lengths up to 10 m. For the specific flattening drums the cyhndrical diameters can be up to 5 m and more. 

Beside all technical reasons the big advantage of a pneumatic test is, that the steam drums can remain within the line because first we have no additional load for the bearing and only small adjustments (for the connection with the pressurisation unit and the tightening of the man ways for the applied low temperature gas test) have to be done to make the drum ready for a pneumatic loading. The pressurised air is available in every paper mill and even if the maximum pressure does not fit, the use of a compressor or pressure bottles produce no problems. 

In any case it has to be taken into account, that the paper mills have to reduce their shut down periods to an absolute minimum because of the economical pressure coming from the globalisation of the industry. 

Since 1994 when the test method was implemented in the inspection program of many paper mills, we test now regularly the steam drums in the most paper mills in Austria (see table 1). 

These safety requirements cannot be accepted by the paper mills under the economical pressure of the globalisation. 

An actual problem of a paper mill was the continuous measurement of the wall thickness of a heated roll which dries the paper in order to avoid severe crashes due to wearing. On one side the roll shall be used as long as possible because of economic aspects and on the other side the roll has to be replaced in time to avoid a severe crash. 

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Phenols. The first stable ozone oxidation product of phenol in water is ds ds-raucomc acid, which requires - 2 mol O /mol phenol. In practice, larger dosage levels of ozone are required because other ozone-reactive substances are present in most wastes. Ozone oxidation of phenoHc effluents is employed in paper mills, coke mills, oil refineries, and thermoplastic resin manufacture, producing effluents that are safe to freshwater biota (122,123) (see Lignin Pulp). 

The defoamer formulations mentioned so far consist of fairly inexpensive raw materials, but several more cosdy defoaming materials have come into use in paper mills. Hydrophobicized siUca particles are useful in some emulsion formulations. SiUcone solutions and emulsions are very effective in eliminating foam in paper machine water systems. The siUca- or siUcone-based defoamers have higher activity, which somewhat compensates for the higher cost, but care must be taken to prevent ovemse. 

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