Crosslinking alkyd

The synthesis of alkyd resins using vegetable oils proceeds in two stages. For example, pentaerythritol, the tetraol of choice and mainly responsible for the degree of branching of the alkyd [64], and a vegetable oil are reacted to form an ester by transesterification. Then, a slight excess of phthalic anhydride is added to obtain a crosslinked alkyd resin (Fig. 3.21) [65]. Both reactions are monitored by acidity and viscosity measurements [66]. 

Miniemulsion polymerization enables to incorporate water-insoluble materials such as resins, organic pigments, polymers, etc into the polymer matrix. The additive seed allows to control the particle number and particle size during the production process. Furthermore, miniemulsion polymerizations and copolymerizations carried out with acrylic and methacrylic monomers in the presence of unsaturated alkyd resins lead to the production of stable hybrid latex particles containing grafted and crosslinked alkyd resin/acrylic products as coating polymer [114]. In the reaction, the multifunctional resin acts as a hydrophobe as well as the costabilizer of the miniemulsion. 

Alkyd plastics Group of plastics composed of resins based on saturated polymeric esters whereby the recurring ester groups are an integral part of the primary polymer chain and the ester groups exist in crosslinks that are present between chains. 

Sanding is carried out at this stage and, after clean-up, the final colour or top-coat is applied. There is some variation in the resin chemistry used. Alkyds crosslinked with melamine-formaldehyde are widely used for non-metallic pigmentation. Metallics are usually based on acrylics for better durability. The acrylic may be thermoset with melamine-formaldehyde or a thermoplastic lacquer (plasticised copolymer of methyl methacrylate). A thickness of about 50ftm is applied and stoved for 20 min at 130°C (lacquers receive a bake-sand-bake process for a smoother appearance). 

Idealised crosslinking reaction of UF resin with alkyd resin... 

From these, prepolymers are prepared where the diisocyanates may be completely reacted as in the case of the urethane oils which resemble the oil-modified alkyds but have urethane (—NHCOO—) links in place of the ester (—COO—) links of the alkyds, or where one only of the isocyanate groups is combined, leaving the other to participate in crosslinking reactions. Such a reactive prepolymer is the biuret that may be prepared from hexamethylene diisocyanate, has the following structure ... 

Polyester-based networks are typically prepared from polyester prepolymers bearing unsaturations which can be crosslinked. The crosslinking process is either an autoxidation in the presence of air oxygen (alkyd resins) or a copolymerization with unsaturated comonomers in the presence of radical initiators (unsaturated polyester resins). It should also be mentioned that hydroxy-terminated saturated polyesters are one of the basis prepolymers used in polyurethane network preparation (see Chapter 5). 

Urethane alkyds and urethane oils are oil and alkyd resin-modified polyurethanes dissolved in a volatile solvent. Upon application and solvent evaporation, the coating is crosslinked and cured via oxidation by atmospheric oxygen. 

Another commercially important crosslinking process that involves unsaturated polymer precursors is the so-called drying of alkyd resins in paints. This process is not drying at all, at least not in the sense of mere loss of solvent to leave behind a solid residue. Instead, the main process is the conversion of high relative molar mass molecules to a crosslinked structure via... 

There are over 400 different commercial alkyd resin formulations based on phthalic anhydride used in the coatings business. Alkyd resins for paints are made by reacting phthalic anhydride with a poly-alcohol (usually from naturally occurring sources rather than synthetic) that contains unreacted double bonds. The paint dries by the resin crosslinking through reaction of the double bonds under the influence of oxygen in the air. 

Covalent polymeric networks which are completely disordered. Continuity of structure is provided by an irregular three-dimensional network of covalent links, some of which are crosslinks. The network is uninterrupted and has an infinite molecular weight. Examples are vulcanized rubbers, condensation polymers, vinyl-divinyl copolymers, alkyd and phenolic resins. 

The initial drying of currently applied alkyd paints is accomplished by evaporation of solvent (physical drying). Subsequently, the eventual curing of the alkyd paint is completed by the formation of a polymer network, which is mainly formed by chemical crosslinks (oxidative drying) but in some cases also physical interactions between the fatty acid side chains occur, such as crystallization or proton-bridge formation [129]. Efficient network formation is crucial in the formation of dry films with good mechanical properties. Due to the presence of unsaturated units in the investigated LOFA- and TOFA-PHA bin-... 

Several applications of hyperbranched polymers as precursors for synthesis of crosslinked materials have been reported [91-97] but systematic studies of crosslinking kinetics, gelation, network formation and network properties are still missing. These studies include application of hyperbranched aliphatic polyesters as hydroxy group containing precursors in alkyd resins by which the hardness of alkyd films was improved [94], Several studies involved the modification of hyperbranched polyesters to introduce polymerizable unsaturated C=C double bonds (maleate or acrylic groups). A crosslinked network was formed by free-radical homopolymerization or copolymerization. 

Today, glycerol has over 2000 different applications, in cosmetics, pharmaceutics, foods and drinks, tobacco, paper, inks and printing colors, the production of phthalic and maleic alkyd resins and crosslinked polyesters, and as a hydraulic agent. Polyglycerols have a wide range of applications as emulsifiers, and technical esters of glycerol with fatty acids are used as synthetic lubricants [4]. 

Simple polyesters of the type described by Eq. 2-170 are too limited to be of commercial interest. Almost all crosslinked polyesters are either unsaturated polyesters or alkyd polyesters. These offer a greater ability to vary the final product properties to suit a targeted market. Also, they offer greater process control since different chemical reactions are involved in the polymerization and crosslinking reactions. A typical unsaturated polyester... 

Alkyds are crosslinked via oxidation by atmospheric oxygen [Marshall et al., 1987 Solomon, 1967]. The process is usually referred to as drying or air-drying. Varnishes and other surface coatings based on these polymers are crosslinked by standing in air. 

Crosslinking of alkyds containing conjugated double bonds results in more carbon-carbon bonds in the crosslinks than in the alkyds containing unconjugated double bonds. The crosslinking mechanism involves the formation and decomposition of cyclic peroxides, to yield radicals that initiate crosslinking by 1,4-polymerization of the polymer molecules. 

Of technical importance are radically crosslinking reactions on finished articles of polyolefins by means of electron beams in order to increase, for example, the thermostability. The technical importance of networks consisting of polydienes and other rubbers, polyurethanes, formaldehyde resins, alkyd resins, and silicones has already been explained in Sects. 1.3.3.3,4.1 and 4.2. 

In some crosslinked polymer systems, like air-cured alkyd polyester paints, two separate Tlfi decay processes are observed. Longer Tlcs in these systems is associated with a more rigid environment for the spins the fractions of the two T1 populations indicate the amount of rigid and mobile protons, respectively 82). 

Thus, in alkyd, polyester, and epoxy coatings applied to CRS, phosphatized steel, and aluminum, the use of ZAs APG (aminofunctional) and CPG (carboxy-functional) has allowed for the virtual elimination of blister formation and corrosion after 300 h of salt fog exposure. The use of multifunctional ZAs in a Kraton base adhesive has allowed for a 52% increase in T-peel strength on EPDM rubber when compared with the same adhesive containing aminofunctional silane. Incorporation of mercaptofunctional ZA into crosslinkable elastomers has... 

Polyester A resin formed by the reaction between a dibasic acid and a dihydroxy alcohol, both organic. Modification with multi-functional acids and/or bases and some unsaturated reactants permit crosslinking to thermosetting resins. Polyesters modified with fatty acids are called alkyds. 

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