Radical crosslinking reaction

For example, the molecular weight of unsaturated polyesters is controlled to less than 5000 g/mol. The low molecular weight of the unsaturated polyester allows solvation in vinyl monomers such as styrene to produce a low-viscosity resin. Unsaturated polyesters are made with monomers containing carbon-carbon double bonds able to undergo free-radical crosslinking reactions with styrene and other vinyl monomers. Crosslinking the resin by free-radical polymerization produces the mechanical properties needed in various applications. 

Of technical importance are radically crosslinking reactions on finished articles of polyolefins by means of electron beams in order to increase, for example, the thermostability. The technical importance of networks consisting of polydienes and other rubbers, polyurethanes, formaldehyde resins, alkyd resins, and silicones has already been explained in Sects. 1.3.3.3,4.1 and 4.2. 

The antioxidant may retard the attack of oxygen at the original crosslinking site and thus preclude the sequence which leads ultimately to the polyene structures required for the later free radical crosslinking reaction. 

The formed hydroperoxide initiates the radical crosslinking reaction. Metal salts are used frequently as catalysts, to accelerate crosslinking reactions (for example with cobalt(II) compounds, reaction 17.14). 

Double bonds available for radical crosslinking reactions... 

Certain commercially important crosslinking reactions are carried out with unsaturated polymers. For example, as will be described later in this chapter, polyesters can be made using bifunctional acids which contain a double bond. The resulting polymers have such double bonds at regular intervals along the backbone. These sites of unsaturation are then crosslinked by reaction with styrene monomer in a free-radical chain (addition) process to give a material consisting of polymer backbones and poly(styrene) copolymer crosslinks. 

There are examples in which base radicals undergo reaction with adjacent base residues. The 5-(2 -deoxyuridinyl)methyl radical (63, Scheme 8.30) can forge an intrastrand cross-link with adjacent purine residues. Cross-link formation is favored with a guanine residue on the 5 -side of the pyrimidine radical and occurs under low-oxygen conditions. A mechanism was not proposed for this process, but presumably the reaction involves addition of the nucleobase alkyl radical to the C8-position of the adjacent purine residue. Molecular oxygen likely inhibits crosslink formation by trapping the radical 63, as shown in Scheme 8.24. The radical intermediate 89 must undergo oxidation to yield the final cross-linked product 90,... 

Crosslinking time is directly dependent on the rate of decomposition of the peroxide. The effectiveness of the overall crosslinking reaction is thus dependent on the type of peroxide and polymer radicals produced during the process. Cure time and temperature can, in a peroxide cure system, be determined solely from knowledge of the rate of peroxide thermal decomposition. 

Extending oils for compounds crosslinked with peroxides have to be carefully selected. Synthetic ester plasticisers such as phthalates, sebacates and oleates may be used in combination with crosslinking peroxides without affecting the crosslinking reaction. Some derivatives of alkylated benzenes are also known for their very low consumption of free radicals, which is clearly desirable. Mineral oil with double bonds, tertiary carbon atoms or containing heterocyclic aromatic structure may react with radicals paraffinic mineral oils are more effective than naphthenic types, which usually require extra treatment in order to guarantee optimum results when used in peroxide crosslinked blends. 

Elastin-mimetic protein polymers have been fabricated into elastic networks primarily via y-radiation-induced, radical crosslinking of the material in the coacervate state [10]. Although effective, this method cannot produce polymers gels of defined molecular architecture, i.e., specific crosslink position and density, due to the lack of chemoselectivity in radical reactions. In addition, the ionizing radiation employed in this technique can cause material damage, and the reproducibility of specimen preparations may vary between different batches of material. In contrast, the e-amino groups of the lysine residues in polymers based on Lys-25 can be chemically crosslinked under controllable conditions into synthetic protein networks (vide infra). Elastic networks based on Lys-25 should contain crosslinks at well-defined position and density, determined by the sequence of the repeat, in the limit of complete substitution of the amino groups. 

Scheme 8.11 Thermodynamic formation of crosslinked polymer 54 via radical crossover reaction of alkoxyamines in copolymers 52 and 53 [42],...

Chain-growth polymerization. A 1,2-polybutadlene polymer is crosslinked with t-butylstyrene, utilizing a free radical initiator. Reaction rates include... 

Dimethacrylate monomers were polymerized by free radical chain reactions to yield crosslinked networks which have dental applications. These networks may resemble ones formed by stepwise polymerization reactions, in having a microstructure in which crosslinked particles are embedded in a much more lightly crosslinked matrix. Consistently, polydimethacrylates were found to have very low values of Tg by reference to changes in modulus of elasticity determined by dynamic mechanical analysis. 

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