Temperature effects chemical resistance

With liquid DGEBA epoxy resins, DETA is normally used at the stoichiometric concentration of 10 to 11 parts per hundred (pph), and TETA is used at a concentration of 14 pph. However, both curing agents can be used at mix ratios as low as 70 to 75 percent of stoichiometry for greater toughness and increased pot life at the sacrifice of heat and chemical resistance. The effect of the mix ratio of DETA and TETA on the heat deflection temperature of castings is shown in Fig. 5.3. 

Diluents will also affect the performance properties of the adhesive. Diluents generally lower the degree of crosslinking and degrade the physical properties of the cured epoxy. This reduction in crosslink density increases the resiliency of the adhesive, but it also reduces tensile strength as well as heat and chemical resistance. These effects are more pronounced at elevated temperatures than at room temperature. The degree of these effects will depend on whether the diluent has epoxy functionality (reactive diluents) or whether the diluent is incapable of reacting with the epoxy system (nonreactive diluents). 

Although thermal performance is a principal property of thermal insulation (13—15), suitabiHty for temperature and environmental conditions compressive, flexure, shear, and tensile strengths resistance to moisture absorption dimensional stabiHty shock and vibration resistance chemical, environmental, and erosion resistance space limitations fire resistance health effects availabiHty and ease of appHcation and economics are also considerations. 

The electrical characteristics of ceramic materials vary gteady, since the atomic processes ate different for the various conduction modes. The transport of current may be because of the motion of electrons, electron holes, or ions. Electrical ceramics ate commonly used in special situations where reftactoriness or chemical resistance ate needed, or where other environmental effects ate severe (see Refractories). Thus it is also important to understand the effects of temperature, chemical additives, gas-phase equilibration, and interfacial reactions. 

A.C7ylonitnk Content. Standard grades available ia the market contain between 15 to 50% acrylonitrile. The acrylonitrile content of nitrile mbber has a significant effect on two properties chemical resistance and low temperature performance. As the acrylonitrile content of the polymer is iacreased, the chemical resistance is improved whereas the low temperature properties are diminished. 

The chemical resistance of PCTFE is good but not as good as that of PTFE. Under certain circumstances substances such as chlorosulphonic acid, molten caustic alkalis and molten alkali metal will adversely affect the material. Alcohols, acids, phenols and aliphatic hydrocarbons have little effect but certain aromatic hydrocarbons, esters, halogenated hydrocarbons and ethers may cause swelling at elevated temperatures. 

Aluminum Foil. Studies of various foods wrapped in aluminum foil show that food products to which aluminum offers only fair resistance cause little or no corrosion when the foil is in contact with a nonmetallic object (glass, plastic, ceramic, etc.) The reactions, when found, are essentially chemical, and the effect on the foil is insignificant. However, when the same foods are wrapped or covered with foil that is in contact with another metallic object (steel, tinplate, silver, etc.), an electrochemical or galvanic reaction occurs with aluminum acting as the sacrificial anode. In such cases, there is pitting corrosion of the foil, and the severity of the attack depends primarily on the food composition and the exposure time and temperature. Results obtained with various foods cov-... 

Corrosive wear results from a chemical reaction of the wear surface with the environment. In this section, only corrosion that occurs in conjunction with mechanical wear is considered. Purely corrosive wear is reviewed in Sec. 4.0 below. The chemical resistance of a given coating material must be assessed if the application involves a corrosive environment. A typical example is the environment found in deep oil and gas wells (over 500 m.), which usually contain significant concentrations of CO2, H2S, and chlorides. The corrosive effect of these chemicals is enhanced by the high temperature and pressure found at these great depths. 

The variability in the resistance-temperature characteristics at temperatures below about 800 °C can be attributed to impurities, the materials behaving as very complex, doped semiconductors (see Section 2.6.2 and Problem 2.10). The positive temperature coefficient of resistance observed at the higher temperatures suggests the effect of decreasing charge-carrier mobility with increasing temperature (see Section 2.6.2), but because of the complex nature of the materials both from the chemical and microstructural standpoints, this has to be regarded as speculation. 

Aluminum borate whiskers are produced commercially by an external flux method. Chlorides, sulfates, or carbonates of alkali metals are added to alumina and boric oxide (or boric acid) and the mixture is heated to 800°C-1000°C to produce aluminum borate whisker (length 10-30 pm and diameter 0.5-1.0 pm). It has a melting point of 1440°C, a very low coefficient of thermal expansion, and an excellent chemical resistance toward acids. The aluminum borate whisker was reported to be effective in improving not only the thermal degradation but also the glass transition temperature of epoxy76... 

On account of its chemical resistance, glass is generally excellent for water, saline solutions, acids, organic substances and even alkalis, so that in all these cases it is superior to most metals and plastics. Hydrofluoric acid, strong alkaline solutions and concentrated phosphoric add are the only chemicals that have a noticeably adverse effect on glass, particularly at high temperatures. 

These aliphatic amines can also be cured at elevated temperatures to provide a more densely crosslinked structure with better mechanical properties, elevated-temperature performance, and chemical resistance. Table 5.3 illustrates the effect of curing temperature on the bond strength of DGEB A epoxy with two different aliphatic amines. 

The tertiary amine salts are claimed to provide epoxy formulations with very good adhesion to metal. The cured resins also show a hydrophobic effect when in contact with water or at high humidities. The strength, toughness, and elongation (4.7 percent) of the cured epoxy resin are very good. However, heat distortion temperature is only in the range of 70 to 80°C, and chemical resistance is relatively poor for an epoxy. The physical properties fall off rapidly with any rise in temperature. 

Many organic adhesives tend to be susceptible to chemicals and solvents, especially at elevated temperatures. Most standard tests to determine chemical resistance of adhesive joints last only 30 days or so. Unfortunately, exposure tests lasting less than 30 days are not applicable to many service life requirements. Practically all adhesives are resistant to these fluids over short time periods and at room temperatures. Some epoxy adhesives even show an increase in strength during aging in fuel or oil over these time periods. This effect is possibly due to either postcuring or plasticizing of the epoxy by the oil. 

Plastic selection ultimately depends upon the performance criteria of the product that usually includes aesthetics and cost effectiveness. Analyzing how a material is expected to perform with respect to requirements such as mechanical space, electrical, and chemical requirements combined with time and temperature can be essential to the selection process. The design engineer translates product requirements into material properties. Characteristics and properties of materials that correlate with known performances are referred to as engineering properties. They include such properties as tensile strength and modulus of elasticity, impact, hardness, chemical resistance, flammability, stress crack resistance, and temperature tolerance. Other important considerations encompass such factors as optical clarity, gloss, UV stability, and weatherability.1 248>482... 

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