Carbonylation reactions hydroformylation

Hydroformylation. Probably the best known catalytic carbonylation reaction is the hydroformylation, or 0x0 reaction, for producing aldehydes and alcohols from carbon monoxide, hydrogen, and olefins (eq. 9) (36). 

C-19 dicarboxyhc acid can be made from oleic acid or derivatives and carbon monoxide by hydroformylation, hydrocarboxylation, or carbonylation. In hydroformylation, ie, the Oxo reaction or Roelen reaction, the catalyst is usually cobalt carbonyl or a rhodium complex (see Oxo process). When using a cobalt catalyst a mixture of isomeric C-19 compounds results due to isomerization of the double bond prior to carbon monoxide addition (80). 

BASF is operating a semicommercial plant for the production of adipic acid via this route.A new route to adipic acid occurs via a sequential carbonylation, isomerization, hydroformylation reactions.The following illustrates these steps ... 

The importance of these and related processes in hydroformylation and other carbonylation reactions has been underscored by several reviewers 62,115,118) and will not be reiterated here. 

The insertion of CO is in many instances thermodynamically unfavourable the thermodynamically most favourable product in hydroformylation and carbonylation reactions of the present type is always the formation of low or high-molecular weight alkanes or alkenes, if chain termination occurs via (3-hydride elimination). The decomposition of 3-pentanone into butane and carbon monoxide shows the thermodynamic data for this reaction under standard conditions. Higher pressures of CO will push the equilibrium somewhat to the left. 

The use of catalytic SILP materials has been reviewed recently [10] covering Friedel-Crafts reactions [33-37], hydroformylations (Rh-catalyzed) [38], hydrogenation (Rh-catalyzed) [39,40], Heck reactions (Pd-catalyzed) [41], and hydroaminations (Rh-, Pd-, and Zn-catalyzed) [42]. Since then, the SILP concept has been extended to additional catalytic reactions and alternative support materials. In this paper we will present results from continuous, fixed-bed carbonylation and hydroformylation reactions using rhodium-based SILP catalysts as reaction examples demonstrating the advantages of the SILP technology for bulk chemical production. 

The vast majority of the work described in this chapter was reported since 1995. Rho-dium( I)-catalyzed hydroformylation and silylformylation reactions have only very recently been adapted and developed for use in the efficient synthesis of stereochemi-cally complex natural products. In addition, the recent development of tandem reactions that take advantage of the direct production of aldehydes in these carbonylation reactions have only begun to demonstrate the versatility of this chemistry. Rhodium(I)-catalyzed hydroformylation and silylformylation, venerable reactions that have primarily been associated with organometaUic chemistry, must now be considered important tools for natural product synthesis. The continued development of these methodologies for that purpose may be expected. 

This review deals with the recent developments in the transition metal-catalyzed carbonylation reaction, especially hydroformylation, hydrocarbonylation, and oxidative hydrocarbonylation reactions of olefins, referring to literature since 1994. Because of the importance of carbonyl functionality in organic chemistry and the ideal atom efficiency of... 

Another possible reason that ethylene glycol is not produced by this system could be that the hydroxymethyl complex of (51) and (52) may undergo preferential reductive elimination to methanol, (52), rather than CO insertion, (51). However, CO insertion appears to take place in the formation of methyl formate, (53), where a similar insertion-reductive elimination branch appears to be involved. Insertion of CO should be much more favorable for the hydroxymethyl complex than for the methoxy complex (67, 83). Further, ruthenium carbonyl complexes are known to hydro-formylate olefins under conditions similar to those used in these CO hydrogenation reactions (183, 184). Based on the studies of equilibrium (46) previously described, a mononuclear catalyst and ruthenium hydride alkyl intermediate analogous to the hydroxymethyl complex of (51) seem probable. In such reactions, hydroformylation is achieved by CO insertion, and olefin hydrogenation is the result of competitive reductive elimination. The results reported for these reactions show that olefin hydroformylation predominates over hydrogenation, indicating that the CO insertion process of (51) should be quite competitive with the reductive elimination reaction of (52). 

A chapter written in 1996 covers hydroformylation catalyzed by organometallic complexes in detail,219 whereas a review written 5 years later gives a summary of the advances on hydroformylation with respect to synthetic applications.220 A selection of papers in a special journal issue has been devoted to carbonylation reactions.221 A major area of the research has been the development of fluorous biphasic catalysis and the design of new catalysts for aqueous/organic biphasic catalysis to achieve high activity and regioselectivity of linear or branched aldehyde formation. 

Metal-catalyzed reactions of CO with organic molecules have been under investigation since the late 1930s and early 1940s, when Roelen (/) discovered the hydroformylation reaction and Reppe (2) the acrylic acid synthesis and other related carbonylation reactions. These early studies of the carbonyla-tions of unsaturated hydrocarbons led to extremely useful syntheses of a variety of oxygenated products. Some of the reactions, however, suffered from the serious problem that they produced isomeric mixtures of products. For example, the cobalt-catalyzed hydroformylation of propylene gave mixtures of n-butyraldehyde and isobutyraldehyde. 

The hydroformylation of alkenes generally has been considered to be an industrial reaction unavailable to a laboratory scale process. Usually bench chemists are neither willing nor able to carry out such a reaction, particularly at the high pressures (200 bar) necessary for the hydrocarbonylation reactions utilizing a cobalt catalyst. (Most of the previous literature reports pressures in atmospheres or pounds per square inch. All pressures in this chapter are reported in bars (SI) the relationship is 14.696 p.s.i. = 1 atm = 101 325 Pa = 1.013 25 bar.) However, hydroformylation reactions with rhodium require much lower pressures and related carbonylation reactions can be carried out at 1-10 bar. Furthermore, pressure equipment is available from a variety of suppliers and costs less than a routine IR instrument. Provided a suitable pressure room is available, even the high pressure reactions can be carried out safely and easily. The hydroformylation of cyclohexene to cyclohexanecarbaldehyde using a rhodium catalyst is an Organic Syntheses preparation (see Section 4.5.2.5). 

The use of homogeneous carbonylation reactions for the synthesis of biologically important compounds has been reviewed, covering many methodologies, including direct use of carbon monoxide, and also hydroformylation and alkoxy- and amino-carbonylation, both inter- and intra-molecular.258... 

Ruthenium is not an effective catalyst in many catalytic reactions however, it is becoming one of the most novel and promising metals with respect to organic synthesis. The recent discovery of C-H bond activation reactions [38] and alkene metathesis reactions [54] catalyzed by ruthenium complexes has had a significant impact on organic chemistry as well as other chemically related fields, such as natural product synthesis, polymer science, and material sciences. Similarly, carbonylation reactions catalyzed by ruthenium complexes have also been extensively developed. Compared with other transition-metal-catalyzed carbonylation reactions, ruthenium complexes are known to catalyze a few carbonylation reactions, such as hydroformylation or the reductive carbonylation of nitro compounds. In the last 10 years, a number of new carbonylation reactions have been discovered, as described in this chapter. We ex-... 

Transition-metal-catalyzed carbonylation reactions are useful one-carbon homologation techniques in organic synthesis, involving industrially important processes, for example, Fisher-Tropsch reaction, Monsanto acetic acid process, and hydroformylation (oxo reaction) [25]. 

The 7t ligands play important roles in a large number of homogeneous catalytic processes. Alkene polymerization and a variety of other reactions involve alkene coordination (see Chapters 6 and 7). As the name suggests, CO is the main ligand in carbonylation reactions (see Chapter 4). All four ligands CO, alkene, H , and PR3, play important parts in hydroformylation reactions (see Chapter 5). 

The aldehydes 58 which are obtained in hydro-formylations can also be directly converted to further products in the course of the reaction. For example, in the presence of a secondary amine, a reductive amination to 59 can be added onto the hydroformylation reaction (amino-methylation. Scheme 8) [23]. Especially elegant seems the possibility to add onto the hydroformylation another carbonylation reaction. If dicobalt octacarbonyl is used as the catalyst and the aldehyde 58 is trapped with a primary amide to give 60, a second carbonylation occurs, resulting in a... 

The most intensely studied insertion reactions are those of CO into metal—carbon bonds to form metal acyls. These reactions are fundamental to industrially important catalytic reactions such as carbonylation and hydroformylations (Sections 22-5 and 22-6). 

Unlike the hydrogenation catalysts, most iridium catalysts studied for hydroformylation chemistry are not particularly active and are usually much less active than their rhodium counterparts see Carbonylation Processes by Homogeneous Catalysis). However, this lower activity was useful in utihzing iridium complexes to study separate steps in the hydroformylation mechanism. Using iridium complexes, several steps important in the hydroformylation cycle such as alkyl migration to carbon monoxide were studied. Another carbonylation reaction in which iridum catalysis appears to be conunercially viable is in the carbonylation of methanol. ... 

Although ruthenium is significantly less expensive than rhodium and although its use has been recommended since 1960 (7) for the oxo synthesis, complexes of this metal have not been developed as catalysts. However, many papers and patents have referred to the results obtained employing various ruthenium complexes. The purpose of this article is to analyze the work done involving ruthenium compounds, restricting the scope only to the hydroformylation reaction and not to the carbonylation reaction, which would demand to too lengthy an article. In this review we examine successively mononuclear ruthenium complexes, ruthenium clusters as precursors, photochemical activation, and supported catalysis. 

A further useful feature of SCFs is their total miscibility with gases. This circumvents the problem of low gas solubility in organic solvents for reactions such as hydrogenation, carbonylation or hydroformylation, and obviates the need for stirring a single homogeneous phase is always present. 

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