Carbon monoxide, decomposition

Catalyst Pt/Gc was obtained by carbon monoxide decomposition of the zerovalent R(dpo)2 complex (dpo = 1,5-dlphenyl-1,4-pentadiene-3-one). A suspension of graphite in a CH l2 solution of the complex was stirred while carbon monoxide was bubbling in the solution. After 30 min the slurry was filtered, washed and dried. The platinum loading was 1,1 wt %. 

The velocity of the carbon monoxide decomposition increased rapidly with increasing temperatures. 

CNTs can be made by means of arc-discharge, laser ablation, high pressure carbon monoxide decomposition (HiPCO), and chemical vapor decomposition (CVD) processes. The HiPCO process delivers high quality SWCNTs but the upscaling is difficult. Arc-discharge, laser ablation and CVD systems are currently used to produce SWCNTs as well as MWCNTs in laboratory scales. However, until now only CVD processes have been upscaled successfully to produce MWCNTs in commercially relevant amounts. For this purpose the synthesis is usually performed in fluidized beds [10-12]. Currently (2011), industrial grades of MWCNTs can be purchased for less than 130 USD/kg. 

Decomposition. Acetaldehyde decomposes at temperatures above 400°C, forming principally methane and carbon monoxide [630-08-0]. The activation energy of the pyrolysis reaction is 97.7 kj/mol (408.8 kcal/mol) (27). There have been many investigations of the photolytic and radical-induced decomposition of acetaldehyde and deuterated acetaldehyde (28—30). 

The Du Pont HaskeU Laboratory for Toxicology and Industrial Medicine has conducted a study to determine the acute inhalation toxicity of fumes evolved from Tefzel fluoropolymers when heated at elevated temperatures. Rats were exposed to decomposition products of Tefzel for 4 h at various temperatures. The approximate lethal temperature (ALT) for Tefzel resins was deterrnined to be 335—350°C. AH rats survived exposure to pyrolysis products from Tefzel heated to 300°C for this time period. At the ALT level, death was from pulmonary edema carbon monoxide poisoning was probably a contributing factor. Hydrolyzable fluoride was present in the pyrolysis products, with concentration dependent on temperature. 

Formamide decomposes thermally either to ammonia and carbon monoxide or to hydrocyanic acid and water. Temperatures around 100°C are critical for formamide, in order to maintain the quaUty requited. The lowest temperature range at which appreciable decomposition occurs is 180—190°C. Boiling formamide decomposes at atmospheric pressure at a rate of about 0.5%/min. In the absence of catalysts the reaction forming NH and CO predominates, whereas hydrocyanic acid formation is favored in the presence of suitable catalysts, eg, aluminum oxides, with yields in excess of 90% at temperatures between 400 and 600°C. 

Decomposition and Decarboxylation. Maleic anhydride undergoes anaerobic thermal decomposition in the gas phase in a homogeneous unimolecular reaction to give carbon monoxide, carbon dioxide, and acetylene [74-86-2] in equimolar amounts. The endothermic... 

The reaction is mn for several hours at temperatures typically below 100°C under a pressure of carbon monoxide to minimise formamide decomposition (73). Conversions of a-hydroxyisobutyramide are near 65% with selectivities to methyl a-hydroxyisobutyrate and formamide in excess of 99%. It is this step that is responsible for the elimination of the acid sludge stream characteristic of the conventional H2SO4—ACH processes. Because methyl formate, and not methanol, is used as the methylating agent, formamide is the co-product instead of ammonium sulfate. Formamide can be dehydrated to recover HCN for recycle to ACH generation. 

In the carbonyl process, the Hquid is purified, vaporized, and rapidly heated to ca 300°C which results in the decomposition of the vapor to carbon monoxide and a fine high purity nickel powder of particle sizes <10 fim. This product is useflil for powder metallurgical appHcations (see Metallurgy, powder). Nickel carbonyl can also be decomposed in the presence of nickel powder, upon which the nickel is deposited. This process yields nickel pellets, typically about 0.8 cm dia and of >99.9 wt% purity. 

On rapid heating, oxaUc acid decomposes to formic acid, carbon monoxide, carbon dioxide, and water (qv). When it is heated ia 96 wt % glycerol solution at 88—121°C, the presence of formic acid ia the decomposed product tends to accelerate the decomposition reaction. Formic acid is thus... 

The sodium formate process is comprised of six steps (/) the manufacture of sodium formate from carbon monoxide and sodium hydroxide, (2) manufacture of sodium oxalate by thermal dehydrogenation of sodium formate at 360°C, (J) manufacture of calcium oxalate (slurry), (4) recovery of sodium hydroxide, (5) decomposition of calcium oxalate where gypsum is produced as a by-product, and (6) purification of cmde oxahc acid. This process is no longer economical in the leading industrial countries. UBE Industries (Japan), for instance, once employed this process, but has been operating the newest diaLkyl oxalate process since 1978. The sodium formate process is, however, still used in China. 

Oxahc acid is not flammable but its decomposition products, both formic acid and carbon monoxide, are toxic and flammable. Its dust and mist are irritating, especially under prolonged contact. Personnel who handle oxahc acid should wear mbber gloves, aprons, protection masks or goggles, etc, to avoid skin contact and inhalation. Adequate ventilation also should be provided in areas in which oxahc acid dust fumes are present. 

Decomposition products from primary and secondary dialkyl peroxides include aldehydes, ketones, alcohols, hydrogen, hydrocarbons, carbon monoxide, and carbon dioxide (44). 

Because di-/ fZ-alkyl peroxides are less susceptible to radical-induced decompositions, they are safer and more efficient radical generators than primary or secondary dialkyl peroxides. They are the preferred dialkyl peroxides for generating free radicals for commercial appHcations. Without reactive substrates present, di-/ fZ-alkyl peroxides decompose to generate alcohols, ketones, hydrocarbons, and minor amounts of ethers, epoxides, and carbon monoxide. Photolysis of di-/ fZ-butyl peroxide generates / fZ-butoxy radicals at low temperatures (75), whereas thermolysis at high temperatures generates methyl radicals by P-scission (44). 

Thermal or photo-induced decompositions of dialkyl peroxides in the presence of suitable substrates yield various products. For example, with nitric oxides, alkyl nitrites or nitrates are formed and, with carbon monoxide, Z fZ-alkyl esters are obtained (44) ... 

Polyurethanes. These polymers can be considered safe for human use. However, exposure to dust, generated in finishing operations, should be avoided. Ventilation, dust masks, and eye protection are recommended in foam fabrication operations. Polyurethane or polyisocyanurate dust may present an explosion risk under certain conditions. Airborne concentrations of 25—30 g/m are required before an explosion occurs. Inhalation of thermal decomposition products of polyurethanes should be avoided because carbon monoxide and hydrogen cyanide are among the many products present. 

Boron carbide is resistant to most acids but is rapidly attacked by molten alkalies. It may be melted without decomposition in an atmosphere of carbon monoxide, but is slowly etched by hydrogen at 1200°C. It withstands metallic sodium fairly well at 500°C and steam at 300°C (8). 

Easily decomposed, volatile metal carbonyls have been used in metal deposition reactions where heating forms the metal and carbon monoxide. Other products such as metal carbides and carbon may also form, depending on the conditions. The commercially important Mond process depends on the thermal decomposition of Ni(CO)4 to form high purity nickel. In a typical vapor deposition process, a purified inert carrier gas is passed over a metal carbonyl containing the metal to be deposited. The carbonyl is volatilized, with or without heat, and carried over a heated substrate. The carbonyl is decomposed and the metal deposited on the substrate. A number of papers have appeared concerning vapor deposition techniques and uses (170—179). 

Chloroform and water at 0°C form six-sided crystals of a hydrate, CHCl I8H2O [67922-19-41which decompose at 1.6°C. Chloroform does not decompose appreciably when in prolonged contact with water at ordinary temperature and in the absence of air. However, on prolonged heating with water at 225°C, decomposition to formic acid, carbon monoxide, and hydrogen chloride occurs. A similar hydrolysis takes place when chloroform is decomposed at elevated temperature by potassium hydroxide. 

Oxychlorination of Ethylene or Dichloroethane. Ethylene or dichloroethane can be chlorinated to a mixture of tetrachoroethylene and trichloroethylene in the presence of oxygen and catalysts. The reaction is carried out in a fluidized-bed reactor at 425°C and 138—207 kPa (20—30 psi). The most common catalysts ate mixtures of potassium and cupric chlorides. Conversion to chlotocatbons ranges from 85—90%, with 10—15% lost as carbon monoxide and carbon dioxide (24). Temperature control is critical. Below 425°C, tetrachloroethane becomes the dominant product, 57.3 wt % of cmde product at 330°C (30). Above 480°C, excessive burning and decomposition reactions occur. Product ratios can be controlled but less readily than in the chlorination process. Reaction vessels must be constmcted of corrosion-resistant alloys. 

Acryhc elastomers are normally stable and not reactive with water. The material must be preheated before ignition can occur, and fire conditions offer no hazard beyond that of ordinary combustible material (56). Above 300°C these elastomers may pyrolize to release ethyl acrylate and other alkyl acrylates. Otherwise, thermal decomposition or combustion may produce carbon monoxide, carbon dioxide, and hydrogen chloride, and/or other chloiinated compounds if chlorine containing monomers are present ia the polymer. 

In contrast to the thermolysis experiments, the main products of the photoinduced decomposition of a-iactams (326) are carbon monoxide and the corresponding imines (69JA1176). This pathway only occurs to a minor extent in some thermal degradations. 

Frequently, the decomposition of fluorine compounds results in a product with fewer carbon atoms through loss of carbon monoxide, carbon dioxide, or even an organic molecule Perfluonnated a-diketones undergo decarbonylanon with cesium fluoride in diglyme [90] (equation 57)... 

---