Binders and Resins

Binders are macromolecular products with a molecular mass between 500 and ca. 30000. The higher molecular mass products include cellulose nitrate and polyacrylate and vinyl chloride copolymers, which are suitable for physical film formation. The low molecular mass products include alkyd resins, phenolic resins, polyisocyanates, and epoxy resins. To produce acceptable films, these binders must be chemically hardened after application to the substrate to produce high molecular mass cross-linked macromolecules. 

Increasing relative molecular mass of the binder in the polymer film improves properties such as elasticity, hardness, and impact deformation, but also leads to higher solution viscosity of the binder. While the usefulness of a coating is enhanced by good mechanical film properties, low viscosity combined with low solvent content are also desirable for ease of application and for environmental reasons. Therefore, a compromise is necessary. 

The low molecular mass binders have low solution viscosity and allow low-emission paints with high solids contents or even solvent-free paints to be produced. Here, the binder consists of a mixture of several reactive components, and film formation takes place by chemical drying after application of the paint. If chemical hardening occurs even at room temperature, the binder components must be mixed together shortly before or even during application (two- and multicomponent systems). 

most binders are synthetic resins such as alkyd or epoxy resins. 

The natural resin most commonly used as a binder today is rosin, which is often tailored by chemical modification to suit specific applications. Also, many synthetic hard resins mainly based on cyclohexanone, acetophenone, or aldehydes, are used in the paints industry. Hard resin binders increase the solids content, accelerate drying, and improve surface hardness, luster, and adhesion. 

---

Binders and Resins. The choice of binder is the most important ingredient choice in the formulation process because the binder affects the performance properties of a paint more than any other single ingredient (3). The physical properties of binders required for paints include the abiHty to dry or cure under various ambient conditions, good adhesion to various substrates, abrasion resistance, washabiHty, flexibiHty, water resistance, and ultraviolet light resistance. The balance of these required properties is mosdy dependent on whether the paint is being developed for interior or exterior appHcations. 

Moulding and core-making with chemically-bonded sand 4.3.3.1 Minimisation of binder and resin consumption... 

Optimisation of the binder and resin use results in a minimisation of the consumption of chemical additives. 

Chemical properties surface wetting angle, interface compatible with binders and resin, chemical resistant and durable capabihty, flame resistant, dyeing capabihty, etc. 

Furfural has been used as a component in many resin appHcations, most of them thermosetting. A comprehensive review of the patent Hterature describing these uses is beyond the scope of this review. A few, selected recent patents and journal articles have been referenced. Resins prepared from the condensation products of furfural with urea (47), formaldehyde (48), phenols (49,50), etc, modified by appropriate binders and fillers are described in the technical Hterature for earlier appHcations, see reference 1, which contains many references in an appendix. 

The industrial value of furfuryl alcohol is a consequence of its low viscosity, high reactivity, and the outstanding chemical, mechanical, and thermal properties of its polymers, corrosion resistance, nonburning, low smoke emission, and exceUent char formation. The reactivity profile of furfuryl alcohol and resins is such that final curing can take place at ambient temperature with strong acids or at elevated temperature with latent acids. Major markets for furfuryl alcohol resins include the production of cores and molds for casting metals, corrosion-resistant fiber-reinforced plastics (FRPs), binders for refractories and corrosion-resistant cements and mortars. 

Naphthalene, anthracene, carbazole [86-74-8] phenol [108-95-2] and cresyUc acids are found in the tar. Phenol and cresyUc acids are useful as chemical and resin intermediates. The aromatic chemicals are useful in the manufacture of pharmaceuticals, dyes, fragrances, and pesticides. Various grades of pitch are made from residues of tar refining. Coal-tar pitch is used for roofing and road tar, and as a binder mixed with petroleum coke to produce anodes for the aluminum industry. 

A mixture of PhenoHc MicrobaUoons and resin binder has a putty-like consistency. It can be molded to shape, troweUed onto surfaces, or pressed into a core. Curing gives a high strength, low density (0.144 g/cm ) foam free of voids and dense areas, and without a brittle skin. Syntactic foams are used in widely diverse appHcations, including boat flotation aids stmctural parts in aircraft, submarines, and missiles stmctural cores for waU panels and ablative heat shields for reentry vehicles and rocket test engines. 

A variety of materials has been proposed to modify the properties of asphaltic binders to enhance the properties of the mix (112), including fillers and fibers to reinforce the asphalt—aggregate mixture (114), sulfur to strengthen or harden the binder (115,116), polymers (98,117—121), mbber (122), epoxy—resin composites (123), antistripping agents (124), metal complexes (125,126), and lime (127,128). AH of these additives serve to improve the properties of the binder and, ultimately, the properties of the asphalt—aggregate mix. 

Synthetic resins, such as phenoHc and cresyUc resins (see Phenolic resins), are the most commonly used friction material binders, and are usually modified with drying oils, elastomer, cardanol [37330-39-5] an epoxy, phosphoms- or boron-based compounds, or even combinations of two. They ate prepared by the addition of the appropriate phenol and formaldehyde [50-00-0] in the presence of an acidic or basic catalyst. Polymerization takes place at elevated temperatures. Other resin systems are based on elastomers (see Elastomers, synthetic), drying oils, or combinations of the above or other polymers. 

EthylceUulose [9004-57-3], a cellulose either (qv), as prepared commercially, ie, of high DS, is thermoplastic and has alow density (1.14 g/cm ). It forms films of good thermostabiUty and excellent flexibiUty and toughness. EthylceUulose is used in lacquers, inks, and adhesives and is combined with waxes and resins in the preparation of hot-melt plastics. It is also used as a pharmaceutical tablet binder. 

Biomass phenolic and furan resins polyimides glassy carbons, binder and matrix carbons" graphite films and monoliths activated carbons ... 

The liquid nitrile rubbers are generally used as nonvolatile and nonextractable plasticizers. They also function as binders and modifiers for epoxy resins. Their moderate heat resistance limits their ability to meet industrial requirements. Hence, attempts have been made to improve their thermal and oxidative resistance by saturating the polymer backbone. 

The wool passes through an oven, which cures the resinous binder and determines the thickness of the product. On leaving the oven, the insulation is trimmed, slit and chopped into the appropriate product length prior to reaching the packing station, where it is either packaged as rolls or slabs. 

---