Foams syntactic

In a recent report (79), a 150—200 mg/cm Parylene C coating provided protection against moisture uptake by three-phase, polyimide, microballoons, and air, syntactic foams. In a previously reported coating of a similar foam, the stated purpose was strengthening (80). 

PhenoHc MicrobaUoons appHcations in plastics take advantage of low density, porosity, and surface-to-volume ratio to produce lightweight parts. Probably the most notable example is the syntactic foam. 

A mixture of PhenoHc MicrobaUoons and resin binder has a putty-like consistency. It can be molded to shape, troweUed onto surfaces, or pressed into a core. Curing gives a high strength, low density (0.144 g/cm ) foam free of voids and dense areas, and without a brittle skin. Syntactic foams are used in widely diverse appHcations, including boat flotation aids stmctural parts in aircraft, submarines, and missiles stmctural cores for waU panels and ablative heat shields for reentry vehicles and rocket test engines. 

In the Woods Hole Oceanographic Institute s three-man 1,800 m (6,000 ft.) depth vehicles, approximately 5,000 lb. of syntactic foam were used to provide buoyancy. With a specific gravity of 0.68, it required three pounds of material to gain one pound of... 

Syntactic foam contains an orderly arrangement of hollow sphere fillers. They are usually glass microspheres approximately 100 microns (4 mils) in diameter, provide strong, impervious supports for otherwise weak, irregular voids. As a result, syntactic foam has attracted considerable attention both as a convenient and relatively lightweight buoyancy material and as a porous solid with excellent shock attenuating characteristics. The latter characteristic is achieved... 

Interest in the use of syntactic foam as a shock attenuator led to studies of its static and dynamic mechanical properties. Particularly important is the influence of loading rate on stiffness and crushing strength, since oversensitivity of either of these parameters can complicate the prediction of the effectiveness of a foam system as an energy absorber. 

Results of uniaxial strain static and gas gun compression tests on syntactic foam have been conducted. The foam was buoyant and composed of hollow glass microspheres (average diameter 100 microns) embedded in an epoxy plastic. Static testing consists of compressing a 0.25 cm x 2.5 cm dia. wafer between carefully aligned 2.5 cm dia. steel pistons. Lateral expansion of the wafer is... 

Test results provides the hypothesis that syntactic foam is rate insensitive and that the static uniaxial strain stress-strain curve actually represents the general constitutive relation. Disagreement between the experimental data and the predicted behavior is greatest at low stresses (1 kbar) where experimental stresses are about double those predicted analytically. The discrepancy decreases at the higher stress levels and virtually disappears at and beyond 7 kbar. This range... 

Syntactic foams are composites made of micro-balloons or hollow macrospheres bound into a plastic matrix. The polyimide syntactic foams are used in specific electronic equipment for microwave and RF applications. They act as structural, dielectric and heat-barrier materials. Micro-balloons can be made of polyimides for special applications. 

Syntactic foams are composites made up of micro-balloons or hollow macrospheres bound into a plastic matrix. 

Syntactic foams are obtained by mixing hollow micro- or macro-balloons, generally made of glass but sometimes of polymer, directly with a liquid resin, generally a thermoset. Some extend this definition to all composites with a foamed core. 

For information,Table 6.23 shows some property examples of syntactic foams with thermoset matrices. 

Table 6.23 High-performance syntactic foams property examples...

Orlando, FI., 7th-llth May, 2000, paper 49 EXTRUSION OF CLOSED CELL VERY LOW DENSITY FLEXIBLE SYNTACTIC FOAMS USING METALLOCENE CATALYZED POLYOLEFINS AND THERMOPLASTIC MICROBALLOONS Trainer L J Beauregard D Orroth S Schott N Massachusetts,University (SPE)... 

Polymers such as polyethylene, which do not have polar groups, are excellent insulators of heat and electricity. The thermal insulating properties may be improved by foaming or by the incorporation of hollow glass spheres (syntactic foams). A low-density polyethylene foam will have a thermal conductivity in the order of 0.3 BTU/ft2 h F in. 

Abstract— The use of organosilanes as adhesion promoters for surface coatings, adhesives and syntactic foams is described and reviewed in the light of published work. Data are presented on the beneficial effect of silanes, when used as pretreatment primers and additives, on the bond strength of two pack epoxide and polyurethane paints applied to aluminium and mild steel. It is shown that silanes when used as additives to structural epoxide and polyurethane adhesives are less effective than when used as pretreatment primers on metals but are highly effective on glass substrates. The compressive properties of glass microballoon/epoxide syntactic foams are shown to be markedly improved by the addition of silanes. 

Syntactic foams manufactured from hollow glass or silica microspheres and an epoxide, phenolic or other matrix resin represent a class of lightweight structural materials used for buoyancy purposes, insulation and packaging. The effect of silanes on the mechanical properties of syntactic foams at a nominal density of 0.35 g/cm3 is shown in Tables 14-16. The Proportional Limit is defined as the greatest stress which the foam is capable of sustaining without any deviation from proportionality of stress to strain (Hooke s Law). 

Effect of silane addition level on the compressive properties of an anhydride cured epoxide silica microballoon syntactic foam (APES, cured at 100 C for 4 h, nominal density 0.35 g/cm )... 

In other words the area under the stress/strain curve is a measure of the energy absorbing characteristics. The effect of APES additions on the stress/strain properties of an anhydride cured epoxide syntactic foam at a nominal density of... 

Figure 6. The effect of APES addition at increasing wt% on the stress/strain behaviour of an MNA/ Epikote 828/glass microballoon syntactic foam.

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