Barium manufacture

Zinc is also used extensively to galvanize other metals such as iron to prevent corrosion. Zinc oxide is a unique and very useful material for modern civilization. It is widely used in the manufacture of paints, rubber products, cosmetics, pharmaceuticals, floor coverings, plastics, printing inks, soap, storage batteries, textiles, electrical equipment, and other products. Lithopone, a mixture of zinc sulfide and barium sulfate, is an important pigment. 

Other Applications. Polyacrylamides are used in many additional appUcations including soil modification (138), dust control (139,140), humidity control (141), protein purification (142), removal of barium from wastewater (143), and removal of arsenic from hydrocarbons (144). Polyacrylamides have been used for many years in sugar manufacture and textile treatment. 

Relatively smaller amounts of very high purity A1F. are used ia ultra low loss optical fiber—duotide glass compositions, the most common of which is ZBLAN containing tirconium, barium, lanthanum, aluminum, and sodium (see Fiber optics). High purity A1F. is also used ia the manufacture of aluminum siUcate fiber and ia ceramics for electrical resistors (see Ceramics AS electrical materials Refractory fibers). 

Inorganic Methods. Before the development of electrolytic processes, hydrogen peroxide was manufactured solely from metal peroxides. Eady methods based on barium peroxide, obtained by air-roasting barium oxide, used dilute sulfuric or phosphoric acid to form hydrogen peroxide in 3—8% concentration and the corresponding insoluble barium salt. Mote recent patents propose acidification with carbon dioxide and calcination of the by-product barium carbonate to the oxide for recycle. 

The most significant commercial product is barium titanate, BaTiO, used to produce the ceramic capacitors found in almost all electronic products. As electronic circuitry has been rniniaturized, demand has increased for capacitors that can store a high amount of charge in a relatively small volume. This demand led to the development of highly efficient multilayer ceramic capacitors. In these devices, several layers of ceramic, from 25—50 ]lni in thickness, are separated by even thinner layers of electrode metal. Each layer must be dense, free of pin-holes and flaws, and ideally consist of several uniform grains of fired ceramic. Manufacturers are trying to reduce the layer thickness to 10—12 ]lni. Conventionally prepared ceramic powders cannot meet the rigorous demands of these appHcations, therefore an emphasis has been placed on production of advanced powders by hydrothermal synthesis and other methods. 

Available Forms. Phthalocyanines are available as powders, in paste, or Hquid forms. They can be dispersed in various media suitable for aqueous, nonaqueous, or multipurpose systems, eg, polyethylene, polyamide, or nitrocellulose. Inert materials like clay, barium sulfate, calcium carbonates, or aluminum hydrate are the most common soHd extenders. Predispersed concentrates of the pigments, like flushes, are interesting for manufacturers of paints and inks (156), who do not own grinding or dispersing equipment. Pigment—water pastes, ie, presscakes, containing 50—75% weight of water, are also available. 

Production. Zinc sulfide production started in the United States and in Europe in the 1920s. Starting in the early 1950s, 2inc sulfide, like most white pigments, was slowly replaced by the more superior titanium white. Zinc sulfide can be prepared by a process similar to the one used to manufacture Hthopone. In the first step, barium sulfide reacts with sodium sulfate to produce sodium sulfide solution ... 

The radioactive isotopes available for use as precursors for radioactive tracer manufacturing include barium [ C]-carbonate [1882-53-7], tritium gas, p2p] phosphoric acid or pP]-phosphoric acid [15364-02-0], p S]-sulfuric acid [13770-01 -9], and sodium [ I]-iodide [24359-64-6]. It is from these chemical forms that the corresponding radioactive tracer chemicals are synthesized. [ C]-Carbon dioxide, [ C]-benzene, and [ C]-methyl iodide require vacuum-line handling in weU-ventilated fume hoods. Tritium gas, pH]-methyl iodide, sodium borotritide, and [ I]-iodine, which are the most difficult forms of these isotopes to contain, must be handled in specialized closed systems. Sodium p S]-sulfate and sodium [ I]-iodide must be handled similarly in closed systems to avoid the Uberation of volatile p S]-sulfur oxides and [ I]-iodine. Adequate shielding must be provided when handling P P]-phosphoric acid to minimize exposure to external radiation. 

Because the regions of the alimentary tract vary widely ia pH and chemical composition, many different commercial formulations of barium sulfate are available. The final preparations of varyiag viscosity, density, and formulation stabiUty levels are controlled by the different size, shape, uniformity and concentration of barium sulfate particles and the presence of additives. The most important additives are suspending and dispersiag agents used to maintain the suspension stabiUty. Commercial preparations of barium sulfate iaclude bulk and unit-dose powders and suspensions and principal manufacturers are E-Z-EM (Westbury, New York), Lafayette-Pharmacol, Inc. (Lafayette, Indiana), and Picker International, Inc. (Cleveland, Ohio). 

The main electroceramic apphcations of titanium dioxide derive from its high dielectric constant (see Table 6). Rutile itself can be used as a dielectric iu multilayer capacitors, but it is much more common to use Ti02 for the manufacture of alkaline-earth titanates, eg, by the cocalciuation of barium carbonate and anatase. The electrical properties of these dielectrics are extremely sensitive to the presence of small (<20 ppm) quantities of impurities, and high performance titanates require consistently pure (eg, >99.9%) Ti02- Typical products are made by the hydrolysis of high purity titanium tetrachloride. 

Alkaline-Earth Titanates. Some physical properties of representative alkaline-earth titanates ate Hsted in Table 15. The most important apphcations of these titanates are in the manufacture of electronic components (109). The most important member of the class is barium titanate, BaTi03, which owes its significance to its exceptionally high dielectric constant and its piezoelectric and ferroelectric properties. Further, because barium titanate easily forms solid solutions with strontium titanate, lead titanate, zirconium oxide, and tin oxide, the electrical properties can be modified within wide limits. Barium titanate may be made by, eg, cocalcination of barium carbonate and titanium dioxide at ca 1200°C. With the exception of Ba2Ti04, barium orthotitanate, titanates do not contain discrete TiO ions but ate mixed oxides. Ba2Ti04 has the P-K SO stmcture in which distorted tetrahedral TiO ions occur. 

The purity of commercial barium depends to a large extent on the purity of the raw material used. Impurities such as calcium, magnesium, and alkaU metal compounds are reduced in the manufacturing process and can contaminate the barium. The typical composition of commercial barium is shown in Table 2. 

In its natural form, barium [7440-39-3] Ba, never occurs as the metal but is almost always found as the ore barite [13462-86-7] BaSO. More than 90% of all barium is actually used as the ore, albeit after preliminary beneftciation. The petroleum industry consumed 90% of the ore for oil- and gas-weU drilling duids (muds). The other 10% is used as filler and/or for extender uses and the manufacture of all other barium chemicals. Witherite, the only other significant natural barium ore, is not mined commercially (1). The quantity of U.S. barium chemicals produced in 1986 and 1987 is given in Table 1. 

In the glass (qv) and ceramic industry (see Ceramics), barite can be used both as a flux, to promote melting at a lower temperature or to increase the production rate, and as an additive to increase the refractive index of glass. The viscosity of barite-containing glass often needs to be raised. Alumina in the form of feldspar is sometimes used. To offset any color produced by iron from the barite addition, more decolorizer may be needed. When properly used, barytes help reduce seed, increase toughness and brilliancy, and reduce annealing time. Barite is also a raw material for the manufacture of other barium chemicals. 

Most barium compounds are prepared from reactions of barium carbonate [513-77-9] BaCO, which is commercially manufactured by the "black ash" process from barite and coke ki a process identical to that for strontium carbonate production. Depending on the co-product, soda ash and/or carbon dioxide are also consumed. 

Uses. Hiere are several different grades of barium carbonate manufactured to fit the specific needs of a wide variety of applications very fine, highly reactive grades are made for the chemical industry coarser and more readily haridleable grades are mainly supplied to the glass industry ... 

In 1989, 30% of the barium carbonate produced was used in glass manufacturing, 30% in brick and clay products, 20% in the manufacture of barium chemicals, 5% in the manufacture of barium ferrites, 5% in the production of photograpliic papers, and 10% in miscellaneous uses. 

Barium carbonate also reacts with titania to form barium titanate [12047-27-7] BaTiO, a ferroelectric material with a very high dielectric constant (see Ferroelectrics). Barium titanate is best manufactured as a single-phase composition by a soHd-state sintering technique. The asymmetrical perovskite stmcture of the titanate develops a potential difference when compressed in specific crystallographic directions, and vice versa. This material is most widely used for its strong piezoelectric characteristics in transducers for ultrasonic technical appHcations such as the emulsification of Hquids, mixing of powders and paints, and homogenization of milk, or in sonar devices (see Piezoelectrics Ultrasonics). 

Barium carbonate is also used in the manufacture of photographic paper to generate barium sulfate which imparts a flat white appearance (see Photography). 

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