ASTM E-84 test

Within ASTM, technical committees associated with plastics, electrical materials, textiles, protective clothing, thermal insulation, consumer products, detention and correctional facilities, and ships have developed tests that are often application tests that are of specific interest to the products involved. One fire test has spawned more application standards than any other, primarily because of its vast use in the United States ASTM E 84 (Steiner tunnel). Thus, NFPA 262, UL 1820, UL 1887, ASTM E 2231, ASTM E 2404, ASTM E 2573, ASTM E 2579, and ASTM E 2599 are all test methods and practices based on the Steiner tunnel test. In some cases, the base apparatus is being modified (although usually it is permissible to conduct the ASTM E 84 test in the apparatus of the other test, but it is often not permissible to conduct the other test in any apparatus complying with the ASTM E 84 apparatus). The other test method that has resulted in many application standards is the cone calorimeter the standards are ASTM D 5485, ASTM D 6113, ASTM E 1474, ASTM E 1740, and ASTM F 1550. 

The ASTM E-84 test is currently listed as the standard test used for the qualifying materials for interior and exterior finish materials in the U.S. building codes. The FSI considers both the ignition... 

FIGURE 23.7 ASTM E-84 test curves for 0.1 in. thick panel with 73% glass. 

ASTM E 84 Test Method For Surface Burning Characteristics Of Building Materials, UL, Northbrook, IL, 2008. 

The NFPA 101 Life Safety Code uses the ASTM E 84 test data for the following classification of building products (Table 53.17 lists the interior finish classification limitations) [55] ... 

ASTM E-84 Test Method for Surface Burning Characteristics of Building Materials, 2013... 

Since many polymeric materials are used as clothing, household items, components of automobiles and aircraft, etc. flammability is an important consideration. Some polymers such as polytetrafluoroethylene and PVC are naturally flame-resistant, but most common polymers such as PE and PP are not. Small-scale horizontal flame tests have been used to estimate the flammability of solid (ASTM D-635), cellular (ASTM D-1692-74), and foamed (ASTM D-1992) polymers, but these tests are useful for comparative purposes only. Large-scale tunnel tests (ASTM E-84) are more accurate, but they are also more expensive to run than ordinary laboratory tests cited before. 

WPC—there has been an increasing market demand for fire retardant grades of WPC that can meet ASTM E-84 economically. The California State Fire Marshall promulgated the Urban Wildland Interface Building Test Standard (12-7A-5) that requires wood decking to meet HRR and flying ember standards. Borates should have a good potential in fire retardant WPC (see, e.g., Section 9.2.1.1). 

As mentioned earlier, the fire hazard of interior finish materials is primarily due to the potential for rapid wind-aided flame spread over the surface. It is therefore not a surprise that reaction-to-fire requirements for interior finish materials in U.S. building codes are primarily based on performance in a wind-aided flame spread test. The apparatus of this test is often referred to as the Steiner tunnel. The Steiner tunnel test is described in ASTM E 84. Although the test does not measure any material properties that can be used in a model-based hazard assessment, a discussion of the test is included here due to its practical importance for the passive fire protection of buildings in the United States. 

FIGURE 14.11 ASTM E 84 Steiner tunnel test apparatus. Left insert Burner flame viewed from tunnel inlet. Right insert Initial flame tip location is 1.37m (4.5 ft) from the burner. (Photo courtesy of Southwest Research Institute, San Antonio, TX.)... 

ASTM E 84 Standard Test Method for Surface Burning Characteristics of Building Materials. Annual Book of Standards, Vol. 04.07, ASTM International, West Conshohocken, PA. 

In terms of fire safety, there are no fire resistance requirements and all interior surfaces must comply with the FSI of 200 in the Steiner tunnel test, ASTM E 84,114 or a radiant panel index of 200 in the radiant panel test, ASTM E 162.55 Thermal insulation materials, other than foam plastics, must meet an ASTM E 84 Class A requirement (i.e., FSI < 25 and SDI < 450) and loose-fill insulation must meet the same requirements as the building codes, which are mostly based on smoldering tests (as the materials tend to be cellulosic). Foam plastic insulation must be treated as in the building codes as well (see Table 21.13) it cannot be used exposed (expensive foam that meets the NFPA 286 test is not used in manufactured housing) and must meet an ASTM E 84 Class B requirement behind the thermal barrier. 

ASTM E 84 Steiner tunnel test, thus generating more useful results. Figure 21.13 shows a room-comer test layout. The cone calorimeter fire-performance index (with tests conducted at 50kW/m2)179 was shown to be a good predictor of time to flashover in FAA full aircraft fires170 180 and in the ISO 9705 room-corner test.181 In addition, the same cone calorimeter tests, but using only heat release criteria, have been shown to have almost perfect predictability of ISO 9705 room-comer test rankings.181... 

The majority of the materials with low flame spread (or low heat release) also exhibit low smoke release. However, it has been shown in several series of room-corner test projects (with the tested material lining either the walls or the walls and the ceiling), that -10% of the materials tested (8 out of 84) exhibited adequate heat-release (or fire growth) characteristics, but have very high smoke release (Table 21.17 and Figure 21.16).189190 These materials would cause severe obscuration problems if used in buildings. A combination of this work, and the concept that a visibility of 4 m is reasonable for people familiar with their environment,191 has led all the U.S. codes to include smoke pass/fail criteria when room-corner tests are used as alternatives to the ASTM E 84 Steiner tunnel test. 

ASTM E 84 Standard Test Method for Surface Burning Characteristics of Building Materials ASTM E 108 Standard Test Methods for Fire Tests of Roof Coverings ASTM E 119 Standard Test Methods for Fire Tests of Building Construction and Materials ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750°C ASTM E 162 Standard Test Method for Surface Flammability of Materials Using a Radiant Heat Energy Source... 

The laminate construction in FRP parts can have an effect on flame spread and smoke test results. A study was conducted by Stevens15 and published in the proceedings of Composites 2007 conference. This study looked at how glass fiber content and panel thickness affected the ASTM E-84 flame spread index (FSI) and smoke developed index (SDI). The effects of fiber content and thickness on cone calorimeter results were also evaluated. Another study was conducted by Dempsey16 looking at the effect of glass content in several fire tests, and in this paper, he also found a correlation between the FR performance and glass content. 

ASTM E-84 and NFPA 286 Room Corner Burn Test Results... 

The Steiner Tunnel test (ASTM E 84) is used to classify the fire-spread potential of products used in wall and ceiling linings [4], and is used to classify expanded polystyrene foam. In this method, specimens are placed on the ceiling of a 24 ft long tunnel. An 88 kW natural gas burner is placed at one end of the tunnel and a forced-air draft with a velocity of 1.22 m/s is introduced. The flame spread is recorded as a function of time and an arbitrary index is calculated from the measurements. 

ASTM E 84 Steiner Tunnel Test. This test, which uses very large samples (20 ft x 20 1/4 in.) is referenced in all model building codes for evaluating flame spread and smoke emission of foam plastic insulation. The test apparatus consists of a chamber or tunnel 25 ft. long and 17 3/4 X 17 5/8 in. in cross section, one end of which contains two gas burners. The test specimen is exposed to the gas flame for ten minutes, while the maximum extent of the flame spread and the temperature down the tunnel are observed through windows. Smoke evolution can also be measured by use of a photoelectric cell. The flame spread and smoke evolution are reported in an arbitrary scale for which asbestos and red oak have values of 0 and 100, respectively. More highly fire-retardant materials have ratings of 0-25 by this method. 

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