Amides, polymerization

Electron-transfer initiation from other radical-anions, such as those formed by reaction of sodium with nonenolizable ketones, azomthines, nitriles, azo and azoxy compounds, has also been studied. In addition to radical-anions, initiation by electron transfer has been observed when one uses certain alkali metals in liquid ammonia. Polymerizations initiated by alkali metals in liquid ammonia proceed by two different mechanisms. In some systems, such as the polymerizations of styrene and methacrylonitrile by potassium, the initiation is due to amide ion formed in the system [Overberger et al., I960]. Such polymerizations are analogous to those initiated by alkali amides. Polymerization in other systems cannot be due to amide ion. Thus, polymerization of methacrylonitrile by lithium in liquid ammonia proceeds at a much faster rate than that initiated by lithium amide in liquid ammonia [Overberger et al., 1959]. The mechanism of polymerization is considered to involve the formation of a solvated electron ... 

In the presence of an activator, for example, an alkyl-amide, polymerization begins with a high reaction rate between molecules of the activator and the catalyst. 

Isocyanates have been shown to undergo a high jdeld reaction with carboxylic acids to afford amides. Polymerization of aromatic diisocyanates with aromatic dicarboxylic acids was carried out in the presence of 3-methyl-l-phenyl-2-phospholene 2-oxide to afford aramids (7). The polymerization was carried out in sulfolane at 200 C. Polymers with inherent viscosities of up to 1.8 dL/g were obtained. 

This isomerization, which must proceed through a 1,2,3-trienylanine, is not "contra-thermodynamic", since with a catalytic amount of potassium tert.-butoxide the same result is obtained. Enyne ethers, H2C=CH-CsC-0R, undergo a similar conversion into HCeC-CH=CH-OR upon interaction with alkali metal amides in liquid NH3, followed by hydrolysis . Enyne sulphides, H2C=CH-CsC-SR, and the hydrocarbons H2C=CH-CsC-R (R = or phenyl) give only tars or polymeric products under... 

As with polyesters, the amidation reaction of acid chlorides may be carried out in solution because of the enhanced reactivity of acid chlorides compared with carboxylic acids. A technique known as interfacial polymerization has been employed for the formation of polyamides and other step-growth polymers, including polyesters, polyurethanes, and polycarbonates. In this method the polymerization is carried out at the interface between two immiscible solutions, one of which contains one of the dissolved reactants, while the second monomer is dissolved in the other. Figure 5.7 shows a polyamide film forming at the interface between an aqueous solution of a diamine layered on a solution of a diacid chloride in an organic solvent. In this form interfacial polymerization is part of the standard repertoire of chemical demonstrations. It is sometimes called the nylon rope trick because of the filament of nylon produced by withdrawing the collapsed film. 

The HCl by-product of the amidation reaction is neutralized by also dissolving an inorganic base in the aqueous layer in interfacial polymerization. The choice of the organic solvent plays a role in determining the properties of the polymer produced, probably because of differences in solvent goodness for the resulting polymer. Since this reaction is carried out at low temperatures, the complications associated with side reactions can be kept to a minimum. 

Other fairly recent commercial products, poly(vinyl amine) and poly(vinyl amine vinyl alcohol), have addressed the need for primary amines and their selective reactivity. Prior efforts to synthesize poly(vinyl amine) have been limited because of the difficulty hydrolyzing the intermediate polymers. The current product is prepared from /V-ethenylformamide (20) formed from the reaction of acetaldehyde and formamide. The vinyl amide is polymerized with a free-radical initiator, then hydrolyzed (eq. 7). 

Many of these reactions are reversible, and for the stronger nucleophiles they usually proceed the fastest. Typical examples are the addition of ammonia, amines, phosphines, and bisulfite. Alkaline conditions permit the addition of mercaptans, sulfides, ketones, nitroalkanes, and alcohols to acrylamide. Good examples of alcohol reactions are those involving polymeric alcohols such as poly(vinyl alcohol), cellulose, and starch. The alkaline conditions employed with these reactions result in partial hydrolysis of the amide, yielding mixed carbamojdethyl and carboxyethyl products. 

The amide group is readily hydrolyzed to acrylic acid, and this reaction is kinetically faster in base than in acid solutions (5,32,33). However, hydrolysis of N-alkyl derivatives proceeds at slower rates. The presence of an electron-with-drawing group on nitrogen not only facilitates hydrolysis but also affects the polymerization behavior of these derivatives (34,35). With concentrated sulfuric acid, acrylamide forms acrylamide sulfate salt, the intermediate of the former sulfuric acid process for producing acrylamide commercially. Further reaction of the salt with alcohols produces acrylate esters (5). In strongly alkaline anhydrous solutions a potassium salt can be formed by reaction with potassium / /-butoxide in tert-huty alcohol at room temperature (36). 

Adipic acid undergoes the usual reactions of carboxyflc acids, including esterification, amidation, reduction, halogenation, salt formation, and dehydration. Because of its biflmctional nature, it also undergoes several industrially significant polymerization reactions. 

Amidation. Heating of the diammonium salt or reaction of the dimethyl ester with concentrated ammonium hydroxide gives adipamide [628-94-4] mp 228°C, which is relatively insoluble in cold water. Substituted amides are readily formed when amines are used. The most industrially significant reaction of adipic acid is its reaction with diamines, specifically 1,6-hexanediamine. A water-soluble polymeric salt is formed initially upon mixing solutions of the two materials then hea ting with removal of water produces the polyamide, nylon-6,6. This reaction has been studied extensively, and the hterature contains hundreds of references to it and to polyamide product properties (31). 

THPC—Amide Process. The THPC—amide process is the first practical process based on THPC. It consists of a combination of THPC, TMM, and urea. In this process, there is the potential of polymer formation by THPC, melamine, and urea. There may also be some limited cross-linking between cellulose and the TMM system. The formulation also includes triethanolamine [102-71-6J, an acid scavenger, which slows polymerization at room temperature. Urea and triethanolamine react with the hydrochloric acid produced in the polymerization reaction, thus preventing acid damage to the fabric. This finish with suitable add-on passes the standard vertical flame test after repeated laundering (80). 

Acrylamide—acrylic polymers are made by free-radical polymerization of monomers containing the acryHc stmcture, where R is —H or —CH and is —NH2 or a substituted amide or the alkoxy group of an ester. 

Technora. In 1985, Teijin Ltd. introduced Technora fiber, previously known as HM-50, into the high performance fiber market. Technora is based on the 1 1 copolyterephthalamide of 3,4 -diaminodiphenyl ether and/ -phenylenediamine (8). Technora is a whoUy aromatic copolyamide of PPT, modified with a crankshaft-shaped comonomer, which results in the formation of isotropic solutions that then become anisotropic during the shear alignment during spinning. The polymer is synthesized by the low temperature polymerization of/ -phenylenediamine, 3,4 -diaminophenyl ether, and terephthaloyl chloride in an amide solvent containing a small amount of an alkaU salt. Calcium chloride or lithium chloride is used as the alkaU salt. The solvents used are hexamethylphosphoramide (HMPA), A/-methyl-2-pyrrohdinone (NMP), and dimethyl acetamide (DMAc). The stmcture of Technora is as follows ... 

Direct amidation is generally carried out ia the melt, although it can be done ia an iaert solvent starting from the dry salt (46). Because most aUphatic polyamides melt ia the range of 200—300°C and aromatic-containing polyamides at even higher temperatures, the reactants and products must be thermally stable to be polymerized via this method. 

Polymerization of the dianhydride and diamine proceeds through an intermediate poly(amide acid) stage before ring closure converts the adjacent acid and amide groups to the polyetherimide (94). The polymerization can be carried directiy to the polyetherimide as a single-step process, or first to an ainide—acid-containing prepolymer, which can be isolated, and then to the polyetherimide. 

Polymerization by Transimidization Reaction. Exchange polymerization via equihbrium reactions is commonly practiced for the preparation of polyesters and polycarbonates. The two-step transimidization polymerization of polyimides was described in an early patent (65). The reaction of pyromellitic diimide with diamines in dipolar solvents resulted in poly(amic amide)s that were thermally converted to the polyimides. High molecular weight polyimides were obtained by employing a more reactive bisimide system (66). The intermediate poly(amic ethylcarboamide) was converted to the polyimide at 240°C. 

Eatty bisamides are used primarily to kicrease sHp, reduce blocking, and reduce static ki polymeric systems. Other specialty appHcations kiclude cosolvents or coupling agents for polyamide reskis, fillers for electrical kisulation coatings, additives for asphalt to reduce cold flow, and synthetic waxes for textile treatments (68). Bisamides have been used ki all the traditional primary amide appHcations to kicrease lubricity and have become the amide of choice because of thek better efficiency. Bisamides have the highest commercial value ki the amide market. 

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