Alkyd resins types

Alkyd resins are produced by reaction of a polybasic acid, such as phthaUc or maleic anhydride, with a polyhydric alcohol, such as glycerol, pentaerythritol, or glycol, in the presence of an oil or fatty acid. The resulting polymeric material can be further modified with other polymers and chemicals such as acryhcs, siUcones, and natural oils. On account of the broad selection of various polybasic acids, polyhydric alcohols, oils and fatty acids, and other modifying ingredients, many different types of alkyd resins can be produced that have a wide range of coating properties (see Alkyd resins). 

Uses. Phthabc anhydride is used mainly in plasticizers, unsaturated polyesters, and alkyd resins (qv). PhthaUc plasticizers consume 54% of the phthahc anhydride in the United States (33). The plasticizers (qv) are used mainly with poly(vinyl chloride) to produce flexible sheet such as wallpaper and upholstery fabric from normally rigid polymers. The plasticizers are of two types diesters of the same monohydric alcohol such as dibutyl phthalate, or mixed esters of two monohydric alcohols. The largest-volume plasticizer is di(2-ethylhexyl) phthalate [117-81-7] which is known commercially as dioctyl phthalate (DOP) and is the base to which other plasticizers are compared. The important phthahc acid esters and thek physical properties are Hsted in Table 12. The demand for phthahc acid in plasticizers is naturally tied to the growth of the flexible poly(vinyl chloride) market which is large and has been growing steadily. 

If the total alkyds consumed in recent years is classified by their dibasic acid component, about 50% belongs to the unmodified phthaHc type, about 28% modified phthaHc type, about 13% based on isophthaHc, and the balance based on polybasic acids other than phthaHc or isophthaHc. The top alkyd resin manufacturers in the U.S. are Cargill, Reichhold, a subsidiary of Dainippon Ink Chemicals, Inc., and Spencer KeUog, now a part of NL Industries, Inc. The median price (52,53), of general types of alkyd resin, soHds base, was 1.98/kg in Nov. 1990 compared to about 440 in 1955, about 660 in 1975, and about 1.54 in 1983, reflecting the increases in raw material cost. 

These resins are produeed by reacting a polyhydric alcohol, usually glycerol, with a polybasic acid, usually phthalic acid and the fatty acids of various oils such as linseed oil, soya bean oil and tung oil. These oils are triglycerides of the type shown in Figure 25.30. R], R2 and R3 usually contain unsaturated groupings. The alkyd resins would thus have structural units, such as is shown in Figure 25.31. 

Epoxy ester Epoxy esters are a type of alkyd where a high molecular weight resin is reacted with alkyd resin. The curing mechanism remains primarily through the oil-oxidation reaction and their properties are in no way similar to the chemically reacted epoxies. They have similar properties to alkyds although with improved chemical resistance but inferior appearance. They form a reasonably hard, oil-resistant coating, which can sometimes be suitable for machinery enamels, but are primarily for interior use, since they tend to chalk rapidly on exteriors. Their best use is for chemical or water resistance where circumstances dictate that finishes that are more superior cannot be used. 

The FTIR spectrum for the dried paint resin does have a reasonable match score to and feature bands characteristic of an alkyd resin [5]. Due to the presence of fillers though, the spectral analysis did not allow for a high-quality match to be obtained. Removal of the fillers and subsequent FTIR analysis would provide the best spectroscopic result for the identification of the alkyd type and provide a better comparison to such as the reference vinyl toluene-modified alkyd. 

In the characterization of alkyd resin formulations the palmitic acid to stearic acid (P/S) ratio, often used to identify the type of oil in a binder, cannot be applied as many different oils other than the traditional ones are commonly employed in industrial formulations. Moreover, they are often in mixtures, with the additional complication that fatty acids are also sometime added to the vegetable oils, thus making it impossible to rely on measured P/S values. In any case it is important to always derivatize the samples if Py-GC/MS is used and an alkyd is suspected. Phthalic anhydride will be detected also in an underivatized alkyd pyrogram however, isophthalic acid will not, leading to confusion and the possibility of uncorrected identification [92]. 

Monoazo yellow and orange pigments are easily dispersed in most media. Aided by a dissolver, a number of types can even be worked into long-chain alkyd resin systems. 

P.O.19 has stimulated only limited industrial interest and is rarely used in Europe. It provides a shade which in white reductions resembles that of P.O.34, but which is much duller. Its full shade is noticeably yellower than that of P.O.34. P.O.19, incorporated in medium-oil alkyd resin systems, is less lightfast, both in full shade and in white reductions, than opaque P.O.34 types. The commercially available type exhibits poor rheological behavior. 

Alkyd. Alkyd resins are the reaction product of a poly functional alcohol and a polyfunctional acid. When the resin is combined with a filler, catalyst, pigment, and release agent the resultant product is a granular or putty or rope-type molding compound. Fillers used may be fine mineral, glass, mineral and nylon—depending on the end product desired. 

A highly concentrated dispersion of carbon black is first prepared with a portion of the binder and solvent. The viscosity of this concentrate is a function of the particle size, structure, and surface chemistry of the black, the type of binder and its interaction with the pigment black, and the proportions of black, binder, and solvent. The final paint is made from the concentrate by adding more binder and solvent, its carbon black concentration is 3-8% referred to the solids content. Wetting agents are sometimes added to improve dispersibility and prevent flocculation. A number of concentrates for paint manufacture e.g., carbon black-nitrocellulose chips or carbon black -alkyd resin pastes, can be obtained from paint producers. 

Maleic anhydride CAS. 108-3I-6. til, maleic acid [CAS 110-16-7]. (2), and I umarie acid [CAS 110-17-81. i3) are multifunctional chemical intermediates that lind applications in nearly every Held id industrial chemistry. Each molecule contains two acid carbonyl groups and a double bond in the u. position. Maleic anhydride and maleic acid are important raw materials used in the manufacture of phthalic-type alkyd and polyester resins, surface coatings, lubricant additives, plasticizers. copolymers, and agricultural chemicals [see Alkyd Resins Polymers, and Lubricant). Both chemicals derive their common names from naturally occurring malic acid. 

The term alkyd resins represents a broad class of compounds commonly used in coatings and is a particular type of polyester formed by the reaction of polyhydric alcohols and polybasic acids. 

About 1.1 billion lb of phthalic anhydride are produced annually in the United States. The major uses are in plasticizers, alkyd resins, and unsaturated polyester resins. The plasticizers are esters made by reacting two moles of an alcohol, such as 2-ethylhexanol, with one mole of phthalic anhydride. These plasticizers find major use in vinyl chloride polymers and copolymers. Alkyd resins are a type of polyester resin used in surface coatings. The most rapidly growing end use is in unsaturated polyester resins for reinforced plastics. 

The time that is required to produce a homogeneous suspension of particles in the dispersion medium using an oscillatory shaking machine equipped with several containers is measured. Not only can small quantities of the millbase with the same composition be tested (as with other types of apparatus), but various millbases can also be tested under the same conditions. A low-viscosity alkyd resin system of the stoving or oxidatively drying type can be used as a test medium. For standards, see Table 1.1 ( Ease of dispersion Oscillatory shaking machine ). 

Another way of producing highly crosslinked polyesters (see Exercise 64) is to use glycerol. Alkyd resins are a polymer of this type. The polymer forms very tough coatings when baked onto a surface and is used in paints for automobiles and large appliances. Draw the structure of the polymer formed from the condensation of... 

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