Alkyds development

Both regulatory limits on the amount of organic solvents allowed in paints and advancements in alkyd resin technology have resulted in the development of higher soHds alkyd resins that requke less solvent for dilution and viscosity reduction. In addition, developments of water-reducible alkyds and alkyd emulsions have resulted in alkyd-based paints that requke less organic solvent in thek formulations. 

Chlorendic anhydride is the common name of the Diels-Alder adduct of maleic anhydride and hexachlorocyclopentadiene, 3,4,5,6,7,7-hexachloroendomethylene-l,2,3,6-tetrahydrophthahc anhydride (HET). The resultant resins from HET contribute to the flame retardancy of the alkyd coatings. HET gives a greater reaction rate than phthaUc anhydride, to the extent that at 204—210°C the reaction rate approximates that of phthaUc anhydride at a temperature of 238°C (8). However, the resins tend to develop darker color, particularly at high processing temperature. Tetrachlorophthahc anhydride [117-08-8] made by conventional chlorination of phthaUc anhydride, would also impart flame retardancy to its alkyds. However, it is appreciably less soluble in the usual processing solvents than is phthaUc anhydride, and is reported to be of appreciably lower chemical reactivity (8). 

Processes have been developed separating pure metaxylene from other Cj aromatics.Metaxylene is a raw material for the manufacture of isophthalic acid. The major outlets for the acid are in the synthesis of unsaturated polyester and alkyd resins, and for the production of isophthalic esters (plasticizers). 

When corrosion develops on painted steel the question is often raised as to whether corrosion was a result of paint failure or the paint failure was caused by corrosion. Several studies have shown that adhesion forces are reduced greatly after water soaking or even at very high humidity -and it has been argued that film detachment by water usually precedes underfilm corrosion . Against this view others have claimed that those paints known to have reduced wet adhesion, e.g. those based on alkyd resins, are not uniquely, or even especially, subject to underfilm corrosion Several factors should be considered in this discussion ... 

Today the user industries demand absolute colour stability which has been obtained by developing the so-called oil-free alkyds, also called polyesters... 

More recently there have been developed water- resistant phosphorus-based intumescence catalyst. This commercially available product, as an example Phos-Chek P/30 tradename from Monsanto, can be incorporated (with other water insoluble reagents) into water-resistant intumescent coatings of either the alkyd or latex-emulsion type. These intumescent coatings, formulated ac-... 

In the laboratory, alkyd paints are preferable due to their durability and cleanability. Although latex paints have come a long way since their development, they do not measure up to the alkyd variety in laboratory applications. The popular latex enamels, in particular, are inferior to a good alkyd enamel. They are hard to apply smoothly and they pick up dirt far too fast. 

In this chapter, a general overview of the physical and material aspects of PHAs, such as their chemical structure and composition, as well as their thermal and mechanical properties is presented. To conclude, some recent developments in various application areas such as the development of high solid alkyd-... 

Recently, the development of environmentally friendly binders produced from renewable agricultural resources, e. g. linseed and tall oil fatty acids, has been described [36]. These new poly(HAMCL) resins were applied in high solid alkyd-like coatings and paints. 

The principal field of application for synthetic polymers as art materials is that of paint binders, which developed in the second half of the twentieth century when manufacturers of artists paints and varnishes realized the potential of synthetic resins used in the decorative household and industrial paint market [81]. The most important families of synthetic artists paints are the acrylics, the vinyl acetate resins, and the alkyds, and Py-GC/MS has been used to identify all these types of modem paints. 

Another specialty area is coil coating, which involves coating metal coils by continuous operation. Modern roller systems afford speeds of up to 200 m/min. Most coils are made of cold-rolled and surface treated steel, aluminum, or alloys of the latter with manganese or magnesium. Coating systems are based on alkyd or acrylic resins, oil-free polyester, silicone-modified polyester or acrylic resin, poly(vinylidene fluoride), or poly(vinyl fluoride). Water-reducible systems, mainly based on acrylic resins, have been developed for aluminum as well as for steel coils [21-24], Drying is carried out by continuous operation in gas- or oil-heated multichamber ovens. 

The glyptals made from phthalic anhydride and glycerol were developed as compositions for use in paints and varnishes. If the reaction was carried out too long the product became intractible. But under milder conditions, other products could be obtained which could be used in making soluble products and then they could be set further after forming. It was learned that by modifying the reaction mixture with some monobasic acid to balance the hydroxyls and carboxyls in the reaction mixture, more soluble products could be obtained. Kienle of General Electric, was one of the early developers of these products. Later many other alkyd resins from other polyhydroxyl compounds and poly acids were produced for technical use. 

According to Kienle [3], the early development work on alkyd resins was carried out between 1910 and 1915 in the laboratories of the General Electric Company. In particular, in a patent filed in 1912, Callahan [8] showed that the reaction between glycerol and phthalic anhydride should be carried out in two stages - first with the temperature being gradually raised to about 210 °C, and... 

The main ingredients for the early alkyd resins, namely phthalic anhydride and glycerol, were already quite readily available at the time of their development. At that time, phthalic anhydride was made by catalytic oxidation of naphthalene with sulphuric acid. However, a considerable boost to the competitiveness of alkyds was the development from about 1917 of a much cheaper process for phthalic anhydride, based on catalytic vapour-phase oxidation of naphthalene. 

Aside from the multifaceted chemical conversions, there are sources to develop into industrially viable microbial conversions. 1,2,4-Butanetriol, for example, used as an intermediate chemical for alkyd resins and rocket fuels, is currently prepared commercially from malic acid by high-pressure hydrogenation or hydride reduction of its methyl ester. In a novel environmentally benign approach to this chemical, wood-derived D-xylose is microbially oxidized to D-xylonic acid, followed by a multistep conversion to the product effected by a biocatalyst specially engineered by inserting Pseudomonas putida plasmids into E. coli ... 

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